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Z2 Keyless Locking Assembly – TLK200 / KTR100 / EUX66 Equivalent Taper Clamp Bushing

Model Number
Check below, custom

ModelModelModelModel
Z2-100*145*33Z2-105*150*33Z2-110*155*33Z2-120*165*33
Z2-125*170*33Z2-130*180*38Z2-140*190*38Z2-150*200*38
Z2-160*210*38Z2-170*225*44Z2-180*235*44Z2-190*250*52
Z2-200*260*52Z2-210*275*56Z2-220*285*56Z2-240*305*56
Z2-250*315*56Z2-260*325*56Z2-280*355*66Z2-300*375*66
Z2-320*405*78Z2-340*425*78Z2-360*455*90Z2-380*475*90
Z2-400*495*90Z2-420*515*90Z2-450*555*102 

Product Description

Product Overview

The Z2 Keyless Locking Assembly is a high-precision shaft-hub connection solution that eliminates the need for keyways. Equivalent to TLK200, KTR100, EUX66, and MLA series, this double-taper locking element provides zero backlash, high torque transmission, and excellent concentricity. Manufactured from high-strength S45C / 45# steel with precision machining, it is suitable for a wide range of industrial applications from CNC machines to medical equipment.


Key Features

  • Keyless Design – No keyway required; eliminates stress concentration and backlash

  • Double-Taper Construction – High radial clamping force for reliable torque transmission

  • Zero Axial Movement – No shaft displacement during locking

  • High Torque Capacity – Withstands heavy loads with stable performance

  • Overload Protection – Slippage occurs under extreme overload, protecting equipment

  • High Concentricity – Precision machining ensures accurate rotation and reduced vibration

  • S45C / 45# Steel – High strength, excellent mechanical properties

  • Easy Installation – Simple bolt tightening; no hammering or special tools

  • Maintenance-Free – No wear during relative operation

  • Multiple Units – Can be used in series for higher torque requirements


Technical Specifications

 
 
ParameterValue
ModelZ2 Series
Equivalent ModelsTLK200, KTR100, EUX66, MLA
MaterialS45C / 45# High-Strength Steel
DesignDouble Taper, Self-Centering
Recommended Shaft Toleranceh8
Recommended Hub ToleranceH8
Max Surface Roughness12S
Axial Movement During LockingNone
Overload ProtectionYes (slippage under extreme overload)
CustomizationBore size, outer diameter, length

Standard Models (Examples)

 
 
ModelBore (mm)Outer Diameter (mm)Length (mm)
Z2-18×47184720
Z2-20×47204720
Z2-25×50255020
Z2-30×55305520
Z2-40×65406520
Z2-50×80508024
Z2-60×90609024
Z2-80×1208012028
Z2-100×14510014533
Z2-150×20015020038
Z2-200×26020026052
Z2-300×37530037566

Full size range available. Custom sizes manufactured upon request.


Design & Operating Principle

The Z2 locking assembly consists of:

  • One split double-taper inner ring

  • One split double-taper outer ring

  • Two double-taper clamping rings

  • High-strength socket head cap screws

How it works:
When the screws are tightened, the tapered surfaces generate radial clamping force between the shaft and hub. The self-centering design ensures high concentricity without axial movement. The friction-based connection transmits torque without keys or keyways.

Key advantages:

  • High torque transmission without keyway weakening

  • Zero backlash for precision applications

  • Overload protection through controlled slippage

  • Easy installation and removal

  • Long service life with no wear during operation


Applications

  • CNC machine tools

  • Industrial robots

  • Electronic equipment

  • Food processing machinery

  • Packaging machinery

  • Medical equipment

  • Printing machinery

  • Instrumentation

  • Automotive manufacturing

  • Coordinate measuring machines (CMM)

  • Textile machinery

  • Chemical equipment

  • Aerospace ground equipment


Why Choose Apexcoupling Z2 Series

  • Factory direct – No middlemen, competitive pricing

  • High-strength S45C / 45# steel – Superior mechanical properties

  • Precision machining – High concentricity, low vibration

  • Overload protection – Protects equipment from damage

  • No axial movement – Stable locking process

  • Multiple units – Can be used in series for higher torque

  • Full customization – Non-standard sizes available

  • Complete after-sales support – Quality assurance and technical assistance


Customization Services

As a factory-direct manufacturer, we offer:

  • Custom bore diameters

  • Custom outer diameters and lengths

  • Special materials (stainless steel, alloy steel)

  • Surface treatments (black oxide, zinc plating)

  • Multiple unit configurations for higher torque

How to order custom:
Provide us with your shaft diameter, hub diameter, torque requirement, and available space. Our engineering team will recommend the correct size or design a custom solution.


Related Products

  • EL-S Series – Thin-wall single taper locking device (compact)

  • AL-S Z2 – Double taper keyless locking device (heavy-duty)

  • DNCG Series – Stainless steel rigid coupling

  • DBL41 Series – Double diaphragm keyless coupling

 

  • Z2 keyless locking assembly

  • TLK200 locking assembly

  • KTR100 locking device

  • EUX66 locking element

  • keyless taper clamp bushing

  • Z2 locking element

  • shaft hub locking device

  • keyless shaft connection

Product Show

Z2 keyless locking assembly

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