PRODUCTS
CONTACT US
SWC160BH Standard Telescopic Welding Cardan Shaft – Integral Fork Head, 15 kN·m, 6-Bolt Flange
Model Number
Check below, custom
SWC160BH
- Phone : +86 13431039760
- Wechat : +86 13431039760
- Whatsapp : +86 13431039760
- Email : ella@apexcoupling.com
Product Description
SWC160BH Standard Telescopic Welding Cardan Shaft – Integral Fork Head, 15 kN·m, 6-Bolt Flange for Heavy Industrial Machinery
Factory Direct | 42CrMo / 40Cr Alloy Steel | Integral Fork Head Design | 15 kN·m Nominal Torque | 0-4000 RPM | 15-25° Axis Angle | Telescopic Welding Type | 6-Bolt Flange Connection | Painting Finish | OEM Customizable
The Apexcoupling SWC160BH is a standard telescopic welding type cardan shaft (universal joint drive shaft) designed for reliable power transmission in heavy industrial applications. Featuring an integral forged fork head without bolt connections, this coupling delivers superior structural strength, reliability, and extended service life. With 15-25° angle compensation capability, high transmission efficiency (98-99.8%), and robust alloy steel construction (42CrMo / 40Cr), the SWC160BH is the ideal solution for steel rolling mills, mining equipment, conveyors, paper machinery, crushers, ship drives, and general industrial drives.
✅ Integral forged fork head – no bolt connections, eliminates bolt loosening and breakage. 15-25° axis angle compensation – accommodates significant misalignment. 98-99.8% transmission efficiency – energy-saving operation. 6-bolt flange connection – secure and reliable mounting. Compact & reliable – stable transmission, easy assembly and disassembly. JB/T5513-1991 / JB/T5513-2006 compliant. Premium forged steel construction – superior strength and durability.
Key Technical Specifications (JB/T5513-1991 / JB/T5513-2006)
| Parameter | Value |
|---|---|
| Model | SWC160BH |
| Type | BH – Standard Telescopic Welding Type |
| Rotating Diameter (D) | 160 mm |
| Nominal Torque (Tn) | 15 kN·m (approx. 15,000 N·m) |
| Fatigue Torque (Tf) | 7.5 kN·m |
| Maximum Axis Angle | 15-25° (≤25°) |
| Telescopic Stroke (Ls) | 80 mm |
| Minimum Length (Lmin) | 660 mm |
| Flange Outer Diameter (D1) | 140 mm (js11) |
| Spigot Diameter (D2) | 95 mm (H7) |
| Tube Outer Diameter (D3) | 110 mm |
| Spigot Depth (t) | 3.5 mm |
| Flange Thickness (K) | 17 mm |
| Key Size | 20×12 mm |
| Bolt Holes (n-d) | 6-13 mm (6 holes evenly distributed) |
| Cross Shaft Dimensions | 65×136 mm |
| Maximum Speed | 0 – 4000 RPM (customizable) |
| Moment of Inertia | 0.145 kg·m² |
| Weight (Increase per 100mm) | 6.8 kg |
| Body Material | 42CrMo / 40Cr alloy steel (quenching process) |
| Standard | JB/T5513-1991 / JB/T5513-2006 |
| Surface Treatment | Painting (yellow, orange, black, white available) |
| Customization | OEM – custom lengths, flange interfaces, and finishes |
| Place of Origin | Guangdong, China |
📐 Custom lengths and telescopic strokes available. Contact our engineering team for custom sizing.
Product Structure & Components
Integral Forged Fork Head – One-piece construction without bolt connections – eliminates bolt loosening and breakage, the most common failure point in traditional universal joints. The SWC series uses an integral fork structure where bearings are fixed without bolts, avoiding loose bolt breakage and simplifying maintenance .
Cross Shaft Assembly (Spider) – Precision cross shaft with multi-row needle roller bearings for high wear resistance and strength. Equipped with grease fittings (注油孔) for easy lubrication. Cross shaft dimensions: 65×136mm .
Telescopic Welded Shaft – Standard telescopic design with 80mm stroke compensates for axial displacement .
Flange Connection – 140mm outer diameter flange with 6 holes evenly distributed at 13mm diameter for secure mounting.
Alloy Steel Construction – 42CrMo or 40Cr with quenching process – high strength and durability. Raw blanks are refined via quenching and tempering, while spline shafts undergo intensive induction hardening.
💡 How it works: The SWC160BH cardan shaft uses an integral fork head design that eliminates the weak link of bolt compression bearing seats, completely avoiding common malignant damage caused by bolt loosening or breaking. Torque is transmitted through the cross shaft, while the telescopic shaft accommodates axial displacement. The 6-bolt flange connection provides secure mounting to driven equipment. The integral fork design provides 30-50% longer service life than bolt-connected designs. The SWC type offers greater angle compensation capability (15-25°) compared to SWP type (~10°) .
SWC160BH vs Other SWC Types – Quick Comparison
| Type | Description | Best For |
|---|---|---|
| BH | Standard Telescopic Welding | General industrial, most common type |
| BF | Standard Telescopic Flange | Quick assembly/disassembly, regular maintenance |
| DH | Short Telescopic Welding | Space-constrained installations |
| CH | Long Telescopic Welding | Large axial displacement requirements |
| WH | Non-Telescopic Welding | Fixed-length applications |
| WF | Non-Telescopic Flange | Fixed-length with flange connection |
💡 BH (Standard Telescopic Welding) is the most commonly used type in the SWC series, offering the best balance of performance, reliability, and versatility for general industrial applications.
Key Features & Advantages
| Advantage | Benefit |
|---|---|
| Integral Fork Head Design | No bolt connections – eliminates bolt loosening and breakage. Enhanced reliability and service life |
| 15-25° Angle Compensation | Greater than SWP types (~10°) – accommodates significant misalignment |
| High Transmission Efficiency | 98-99.8% – energy-saving operation for high-power transmission |
| High Load Capacity | 15 kN·m torque – transmits greater torque than other couplings with same rotating diameter |
| Telescopic Welded Design | 80mm standard stroke – accommodates axial displacement |
| Enhanced Materials | 42CrMo / 40Cr alloy steel – high strength and wear resistance |
| Needle Roller Bearings | Multi-row needle bearings – high dynamic load capacity, wear resistance |
| Grease Fittings | Equipped with注油孔 – easy lubrication and maintenance |
| 6-Bolt Flange | Secure mounting – 6×M13 bolts on 140mm PCD |
| Heat Treatment | Quenching and tempering of blanks, induction hardening of spline shafts |
| Dynamic Balancing | Optional balancing – minimizes vibration at high speeds |
| Corrosion Protection | Industrial-grade anti-rust spray paint – seals against moisture and harsh environments |
| Customizable | Lengths, telescopic strokes, flange interfaces – fully customizable |
| JB/T5513 Standard | Manufactured to established Chinese national standard |
Applications
The SWC160BH cardan shaft is widely used across heavy industrial sectors:
Steel Rolling Mills – Main drive and auxiliary transmissions, hot rolling and cold rolling applications
Mining Equipment – Conveyors, crushers, feeders
Paper Machinery – Paper production and finishing
Ship Drives – Marine propulsion auxiliary systems
Cranes & Hoists – Lifting and material handling
Construction Machinery – Heavy equipment drives
Metallurgical Equipment – Continuous casting lines
Agricultural Machinery – Farm equipment and harvesters
Petroleum Equipment – Oil and gas machinery
Pump Equipment – Large-scale industrial fluid pumps
Rubber Machinery – Rubber processing equipment
Coal Processing – Coal handling and conveying systems
Why Choose Apex Coupling for SWC160BH Cardan Shafts?
| Advantage | Description |
|---|---|
| Factory Direct | Competitive B2B pricing – no middlemen |
| Premium Materials | 42CrMo / 40Cr alloy steel – high strength and durability |
| Integral Fork Head | No bolt connections – superior reliability and longer service life |
| Large Angle Compensation | 15-25° – accommodates significant misalignment |
| High Efficiency | 98-99.8% – energy-saving operation |
| Customization | Lengths, telescopic strokes, flange interfaces – fully customizable |
| JB/T5513 Standard | Manufactured to established Chinese national standard |
| Ample Stock | Semi-finished stock available – fast delivery |
| Enhanced Bearings | Multi-row needle roller bearings with grease fittings – wear resistance |
| 6-Bolt Flange | Secure mounting for heavy-duty applications |
| Heat Treatment | Quenching, tempering, and induction hardening – maximum durability |
| Dynamic Balancing | Optional – minimizes vibration at high speeds |
Customization Options
| Customization | Options |
|---|---|
| Total Length | Custom lengths available – specify your required Lmin/Lmax |
| Telescopic Stroke | Standard 80mm – custom strokes available |
| Flange Interface | Flange outer diameter, spigot diameter, bolt hole pattern – customizable |
| Material | 42CrMo, 40Cr, or customer-specified alloys |
| Surface Treatment | Painting – yellow, orange, black, white, or custom |
| Balancing | Dynamic balancing available for high-speed applications |
| Flange Type | Round, square, end-tooth, jaw-type – customize to your requirements |
FAQ
Q: What is an SWC160BH cardan shaft?
A: The SWC160BH is a standard telescopic welding type universal joint drive shaft with an integral fork head design. It transmits torque between shafts that are not collinear, with angle compensation up to 25°.
Q: What is the advantage of the integral fork head design?
A: The integral fork head eliminates bolt connections, which are a common failure point in traditional universal joints. This significantly improves structural strength, reliability, and service life.
Q: What is the maximum operating angle?
A: The SWC160BH offers 15-25° axis angle compensation – significantly larger than the SWP type (~10°) .
Q: What is the transmission efficiency?
A: The transmission efficiency reaches 98-99.8% – providing significant energy savings for high-power transmission applications.
Q: What materials are used?
A: The coupling is manufactured from 42CrMo or 40Cr alloy steel with a quenching process for high strength and durability.
Q: What is the torque and speed range?
A: Nominal torque is 15 kN·m (approx. 15,000 N·m) . Maximum speed is up to 4000 RPM. Speeds above 1000 RPM require dynamic balancing.
Q: What is the telescopic stroke?
A: The standard telescopic stroke is 80mm .
Q: What are the flange specifications?
A: Flange outer diameter: 140mm (js11), spigot diameter: 95mm (H7), 6×M13 bolt holes.
Q: What industries is this coupling suitable for?
A: Steel rolling mills, mining, conveyors, paper machinery, ship drives, crushers, construction machinery, agricultural equipment, petroleum machinery, and general industrial applications.
Q: Does the coupling require balancing?
A: For high-speed applications (above normal operating speeds), dynamic balancing is recommended. Please specify when ordering.
Q: Can I get a custom coupling?
A: Yes. We offer OEM customization – custom lengths, telescopic strokes, flange interfaces, materials, and finishes.
Q: What is the warranty?
A: 1 Year – quality assured.
Request a Quote
Send us your required specifications (length, flange interface, telescopic stroke), quantity, and any customization requirements. Our engineers will provide a quotation within 24 hours.
SWC160BH cardan shaft
standard telescopic welding cardan shaft
integral fork head universal joint
SWC160BH drive shaft
cardan shaft for rolling mills
SWC160BH universal joint
heavy duty cardan shaft
industrial drive shaft
Product Show
SWC160BH cardan shaft
