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SWC-BH Standard Telescopic Universal Joint Coupling – Integral Fork Head, 15-25° Angle
Model Number
Check below, custom
SWC58
SWC65
SWC75
SWC90
SWC100
SWC120
SWC150
SWC180
SWC200
SWC225
SWC250
SWC285
SWC315
SWC350
SWC390
SWC440
SWC490
SWC550
- Phone : +86 13431039760
- Wechat : +86 13431039760
- Whatsapp : +86 13431039760
- Email : ella@apexcoupling.com
Product Description
SWC-BH Standard Telescopic Universal Joint Coupling – Integral Fork Head, 15-25° Angle, 98-99.8% Efficiency
Factory Direct | JB/T5531-1991 Standard | Integral Fork Head – No Bolt Failure | 15-25° Axis Angle | 98-99.8% Transmission Efficiency | 1.25-1000 kN·m Torque | Standard Telescopic Welding Design | Low Noise (30-40 dB) | Maintenance-Free | OEM Customizable
The Apexcoupling SWC-BH series is a high-performance standard telescopic universal joint coupling engineered for heavy-duty industrial applications where reliability, torque capacity, and angular misalignment compensation are critical. Featuring an integral fork head (整体式叉头) design that completely eliminates the weak link of bolt connections, this coupling avoids the common and costly failures caused by bolt loosening or breakage. With a 15-25° axis angle compensation capability – significantly higher than the ~10° of SWP types – the SWC-BH delivers exceptional flexibility in demanding drive systems. Manufactured from high-strength alloy steel with precision cross shafts and needle bearings, the SWC-BH series is the ideal solution for rolling mills, mining conveyors, crushers, ship drives, paper machinery, and other heavy industrial applications.
✅ Integral fork head design – eliminates bolt loosening and breakage. 15-25° axis angle compensation – superior to SWP types (~10°). 98-99.8% transmission efficiency – significant energy savings. Low noise operation (30-40 dB) – smooth and reliable. Standard telescopic welding design – accommodates axial displacement. JB/T5531-1991 standard – quality assured. 30-50% longer service life than traditional models.
Key Technical Specifications (JB/T5531-1991)
| Model | Rotating Diameter D (mm) | Nominal Torque Tn (kN·m) | Fatigue Torque Tf (kN·m) | Max Axis Angle β (°) | Expansion Ls (mm) | Lmin (mm) | D1 (js11) (mm) | D2 (H7) (mm) | D3 (mm) | Lm (mm) | n-d | k (mm) | t (mm) | b (h9) | g (mm) | Weight G (kg) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| SWC58BH | 58 | 0.15 | 0.075 | ≤35 | 35 | 325 | 47 | 30 | 38 | 35 | 4-5 | 3.5 | 1.5 | – | – | 2.2 |
| SWC65BH | 65 | 0.25 | 0.125 | ≤35 | 40 | 360 | 52 | 35 | 42 | 40 | 4-6 | 4.5 | 1.7 | – | – | 3 |
| SWC75BH | 75 | 0.4 | 0.2 | ≤35 | 40 | 395 | 62 | 42 | 50 | 45 | 6-6 | 5.5 | 2 | – | – | 5 |
| SWC90BH | 90 | 0.75 | 0.375 | ≤35 | 45 | 435 | 74.5 | 47 | 54 | 50 | 4-8 | 6 | 2.5 | – | – | 6.6 |
| SWC100BH | 100 | 1.25 | 0.63 | ≤25 | 55 | 390 | 84 | 57 | 60 | 55 | 6-9 | 7 | 2.5 | – | – | 6.1 |
| SWC120BH | 120 | 2.5 | 1.25 | ≤25 | 80 | 485 | 102 | 75 | 70 | 65 | 8-11 | 8 | 2.5 | – | – | 10.8 |
| SWC150BH | 150 | 5 | 2.5 | ≤25 | 80 | 590 | 130 | 90 | 89 | 80 | 8-13 | 10 | 3 | – | – | 24.5 |
| SWC180BH | 180 | 12.5 | 6.3 | ≤15 | 100 | 810 | 155 | 105 | 114 | 110 | 8-17 | 17 | 5 | 24 | 7 | 70 |
| SWC200BH | 200 | 36 | 18 | ≤15 | 120 | 900 | 170 | 120 | 140 | 120 | 8-17 | 18 | 5 | 28 | 8 | 110 |
| SWC225BH | 225 | 40 | 20 | ≤15 | 140 | 920 | 196 | 135 | 152 | 120 | 8-17 | 20 | 5 | 32 | 9 | 122 |
| SWC250BH | 250 | 63 | 31.5 | ≤15 | 140 | 1035 | 218 | 150 | 168 | 140 | 8-19 | 25 | 6 | 40 | 12.5 | 172 |
| SWC285BH | 285 | 90 | 45 | ≤15 | 140 | 1190 | 245 | 170 | 194 | 160 | 10-23 | 27 | 7 | 40 | 15 | 263 |
| SWC315BH | 315 | 125 | 62.5 | ≤15 | 140 | 1315 | 280 | 185 | 219 | 180 | 10-23 | 32 | 8 | 40 | 15 | 382 |
| SWC350BH | 350 | 180 | 90 | ≤15 | 150 | 1410 | 310 | 210 | 267 | 194 | 10-25 | 35 | 8 | 70 | 18 | 582 |
| SWC390BH | 390 | 250 | 125 | ≤15 | 170 | 1590 | 345 | 235 | 267 | 215 | 16-28 | 40 | 8 | 80 | 20 | 738 |
| SWC440BH | 440 | 355 | 177.5 | ≤15 | 190 | 1875 | 390 | 255 | 325 | 260 | 16-31 | 42 | 10 | 90 | 22.5 | 1190 |
| SWC490BH | 490 | 500 | 250 | ≤15 | 190 | 1985 | 435 | 275 | 325 | 270 | 16-31 | 47 | 12 | 100 | 22.5 | 1452 |
| SWC550BH | 550 | 710 | 355 | ≤15 | 240 | 2300 | 492 | 320 | 426 | 305 | 16-31 | 50 | 12 | 100 | 22.5 | 2380 |
📐 Lmin dimensions are for reference. Additional sizes and custom lengths available upon request. Contact our engineering team for custom sizing.
Integral Fork Head Design – The SWC Advantage
The SWC-BH series features a integral fork head (整体式叉头) design that offers several critical advantages over traditional universal joints:
| Feature | SWC-BH (Integral Fork) | Traditional (Bolt Connection) |
|---|---|---|
| Fork head design | One-piece integral – no bolts | Bolt-connected fork head |
| Failure mode | None – no bolt-related failures | Bolt loosening or breakage |
| Service life | 30-50% longer | Standard |
| Maintenance | Minimal – no bolt inspection | Frequent bolt inspection required |
| Reliability | High – no weak links | Moderate – bolt failure is a common risk |
| Structural integrity | Superior – compact and robust | Vulnerable at bolt connections |
✅ The integral fork head eliminates the weak link of the bolt compression bearing seat (cover), completely avoiding the common malignant damage caused by bolt loosening or breaking. This results in a 30-50% longer service life compared to other types.
Product Structure
Integral Fork Head (Flange Fork) – One-piece forged design without bolt connections – eliminates the weak link of bolt compression bearing seats.
Cross Shaft (Spider) – Precision-ground cross axis with needle bearings for smooth torque transmission.
Telescopic Spline Shaft & Spline Sleeve – Standard telescopic welding design provides length compensation with a double-layer spline connection to avoid key tooth wear.
High-Strength Alloy Steel – 35CrMo alloy steel, quenched and tempered for durability; spline shaft high-frequency hardened for wear resistance.
💡 How it works: The SWC-BH universal joint coupling transmits torque through a precision cross shaft connecting two integral fork heads. The integral fork head design eliminates bolt connections, removing the most common failure point in traditional universal joints. The telescopic spline shaft provides length compensation for axial displacement, while the cross shaft and needle bearings handle angular misalignment up to 25°. The double-layer spline connection ensures reliable torque transmission without key tooth wear.
Product Features & Advantages
| Advantage | Benefit |
|---|---|
| Integral Fork Head Design | Eliminates bolt loosening and breakage – 30-50% longer service life |
| 15-25° Axis Angle Compensation | Greater angular compensation than SWP types (~10°) – accommodates significant misalignment |
| 98-99.8% Transmission Efficiency | High efficiency – significant energy savings for high-power transmission |
| Low Noise Operation | General noise 30-40 dB(A) – smooth, quiet operation |
| High Load Capacity | Transmits greater torque than other couplings with the same rotating diameter |
| Standard Telescopic Welding Design | Accommodates axial displacement – flexible installation |
| High-Strength Alloy Steel | 35CrMo alloy steel – quenched and tempered for durability |
| Double-Layer Spline Connection | Avoids key tooth wear – reliable torque transmission |
| Easy Assembly & Disassembly | Simple installation and maintenance – reduces downtime |
| Wide Application Range | Rolling mills, mining, conveyors, crushers, ship drives, paper machinery |
| JB/T5531-1991 Standard | Manufactured to established Chinese national standard – quality assured |
| OEM Customization | Custom lengths and special materials available |
Applications
Rolling Mills – Main drive and auxiliary transmissions in steel rolling
Mining Equipment – Conveyors, crushers, feeders
Metallurgical Industry – Continuous casting machines, straighteners
Ship Drives – Marine propulsion and auxiliary systems
Paper Machinery – Paper production equipment
Construction Machinery – Heavy equipment drives
Cranes & Hoists – Lifting and transport machinery
Petroleum Equipment – Oil and gas machinery
Pump Equipment – Water pumps and industrial pumps
Test Benches – Power transmission testing
Why Choose Apex Coupling for SWC-BH Universal Joints?
| Advantage | Description |
|---|---|
| Factory Direct | Competitive B2B pricing – no middlemen |
| JB/T5531-1991 Standard | Manufactured to established Chinese national standard – quality assured |
| Integral Fork Head Design | No bolt failure – 30-50% longer service life |
| 15-25° Angle Compensation | Superior angular compensation – more flexible than SWP types |
| High Efficiency | 98-99.8% – energy-saving operation |
| High Load Capacity | Greater torque than other couplings with same rotating diameter |
| Low Noise | 30-40 dB – quiet, smooth operation |
| Wide Model Range | SWC58BH to SWC550BH – covers most heavy industrial needs |
| OEM Customization | Custom lengths and special materials available |
FAQ
Q: What is an SWC-BH universal joint coupling?
A: The SWC-BH is a standard telescopic welding type cross shaft universal joint coupling with an integral fork head design. It is manufactured to JB/T5531-1991 standard and is designed for heavy-duty industrial applications requiring high torque capacity and angular misalignment compensation.
Q: What is the advantage of the integral fork head design?
A: The integral fork head eliminates the weak link of bolt compression bearing seats, completely avoiding bolt loosening or breakage – common failure modes in traditional universal joints. This results in a 30-50% longer service life.
Q: What is the maximum operating angle?
A: The SWC-BH series offers 15-25° axis angle compensation – significantly higher than SWP types which reach approximately 10°.
Q: What is the transmission efficiency?
A: The SWC-BH delivers 98-99.8% transmission efficiency – providing significant energy savings in high-power transmission applications.
Q: What is the noise level?
A: The SWC-BH operates at 30-40 dB(A) – smooth, quiet, and reliable.
Q: What materials are used?
A: The coupling is manufactured from high-strength alloy steel (35CrMo, quenched and tempered). The spline shaft is high-frequency hardened for wear resistance.
Q: What are the common applications?
A: Rolling mills, mining conveyors, crushers, ship drives, paper machinery, construction equipment, cranes, and petroleum machinery.
Q: What models are available?
A: Standard models from SWC58BH to SWC550BH – covering rotating diameters from 58 mm to 550 mm. Additional sizes available on request.
Q: Can I get a custom coupling?
A: Yes. We offer OEM customization – custom lengths and special materials available.
Request a Quote
Send us your model (e.g., SWC250BH), rotating diameter, torque, speed, and application details. Our engineers will recommend the optimal model and provide a quotation within 24 hours.
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