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KTR H/HD Series Precision Universal Joint Coupling Replacement– Needle Bearing Type, DIN 808, 4000 RPM
Model Number
Check below, custom
- Phone : +86 13431039760
- Wechat : +86 13431039760
- Whatsapp : +86 13431039760
- Email : ella@apexcoupling.com
Product Description
KTR H/HD Series Precision Universal Joint Coupling – Needle Bearing Type, DIN 808, 4000 RPM
Factory direct | Needle bearing | 4000 RPM max speed | 45° angle per joint | DIN 808 | H7 bore | Keyway, square bore, hexagon bore options | Maintenance-free | Direct KTR H/HD replacement | OEM custom
The Apexcoupling H/HD series is a high-precision universal joint coupling manufactured to DIN 808 standards, designed as a direct replacement for KTR H and HD series couplings. Featuring needle roller bearings with permanent lubrication, this coupling delivers smooth, maintenance-free operation at speeds up to 4000 RPM with 45° articulation per joint. Available in single joint (H type) and double joint (HD type) configurations, the series features H7 finished bores with optional keyway, square bore, or hexagon bore – providing maximum flexibility for your application. With case-hardened joint bearing surfaces and pins, this coupling offers exceptional durability, precision, and long service life. The ideal solution for packaging machinery, woodworking equipment, multi-spindle drills, metallurgy, CNC machines, and general automation requiring reliable, high-speed power transmission.
✅ Direct KTR H/HD replacement – same dimensions, same performance. Needle bearing – maintenance-free, 4000 RPM. 45° angle per joint. H7 bore with keyway, square, or hexagon bore options.
Key Technical Specifications
| Parameter | H Type (Single) | HD Type (Double) |
|---|---|---|
| Standard | DIN 808 | DIN 808 |
| Structure | Single universal joint | Double universal joint |
| Bearing Type | Needle roller bearing | Needle roller bearing |
| Lubrication | Permanent – maintenance-free | Permanent – maintenance-free |
| Max Permissible Speed | 4000 RPM | 4000 RPM |
| Max Angle Per Joint | 45° | 45° |
| Bore Tolerance | H7 | H7 |
| Bore Options | Keyway (DIN 6885-1 JS9), square bore, hexagon bore | Keyway (DIN 6885-1 JS9), square bore, hexagon bore |
| Material | Steel (35SMnPb10 / 18NiCrMo5Pb) | Steel (35SMnPb10 / 18NiCrMo5Pb) |
| Surface Treatment | Plain finish | Plain finish |
| Joint Bearing Surfaces | Case-hardened | Case-hardened |
| Backlash | Near zero – high precision | Near zero – high precision |
| Customized support | OEM | OEM |
| Applicable Industries | Packaging, woodworking, multi-spindle drills, metallurgy, CNC, automation | Packaging, woodworking, multi-spindle drills, metallurgy, CNC, automation |
| Place of Origin | Guangdong, China | Guangdong, China |
🔧 Custom bores, unequal bores, inch sizes, and special materials available on request. Contact us with your specifications.
H/HD Series – Model Range & Specifications
| Model | DIN Designation | d H7 (mm) | D (mm) | L2 (mm) | L1 (mm) | C (mm) | L4 (mm) | L3 (mm) | a JS9 (mm) | b (mm) | Q H10 (mm) | SW H8 (mm) | Weight H (kg) | Weight HD (kg) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 03 H | E10 x 22-W | 10 | 22 | 48 | 24 | 12 | 26 | 74 | 3 | 11.4 | 10 | 10 | 0.10 | 0.15 |
| 04 H | E12 x 25-W | 12 | 25 | 56 | 28 | 13 | 30 | 86 | 4 | 13.8 | 12 | 12 | 0.16 | 0.25 |
| 05 H | E14 x 28-W | 14 | 28 | 60 | 30 | 14 | 36 | 96 | 5 | 16.3 | 14 | 14 | 0.20 | 0.40 |
| 1 H | E16 x 32-W | 16 | 32 | 68 | 34 | 16 | 37 | 105 | 5 | 18.3 | 16 | 16 | 0.30 | 0.45 |
| 2 H | E18 x 36-W | 18 | 36 | 74 | 37 | 17 | 40 | 114 | 6 | 20.8 | 18 | 18 | 0.45 | 0.70 |
| 3 H | E20 x 42-W | 20 | 42 | 82 | 41 | 18 | 47 | 129 | 6 | 22.8 | 20 | 20 | 0.60 | 0.95 |
| 4 H | E22 x 45-W | 22 | 45 | 95 | 47.5 | 22 | 50 | 145 | 6 | 24.8 | 22 | 22 | 0.85 | 1.30 |
| 5 H | E25 x 50-W | 25 | 50 | 108 | 54 | 26 | 55 | 163 | 8 | 28.3 | 25 | 25 | 1.20 | 1.85 |
| 6 H | E30 x 58-W | 30 | 58 | 122 | 61 | 29 | 68 | 190 | 8 | 33.3 | 30 | 30 | 1.90 | 2.90 |
| 6 H | E32 x 58-W | 32 | 58 | 130 | 65 | 33 | 68 | 198 | 10 | 35.3 | 30 | 30 | 2.10 | 3.20 |
| 7 H | E35 x 70-W | 35 | 70 | 140 | 70 | 35 | 72 | 212 | 10 | 38.3 | 30 | 30 | 2.80 | 4.20 |
| 8 H | E40 x 80-W | 40 | 80 | 160 | 80 | 39 | 85 | 245 | 12 | 43.3 | 30 | 30 | 3.90 | 6.10 |
| 9 H | E50 x 95-W | 50 | 95 | 190 | 95 | 46 | 100 | 290 | 14 | 53.8 | 30 | 30 | 6.80 | 10.70 |
📐 Additional sizes and custom dimensions available upon request. Contact our engineering team for custom sizing.
H Type (Single) vs HD Type (Double) – Which One Do You Need?
| Feature | H Type (Single Joint) | HD Type (Double Joint) |
|---|---|---|
| Angular misalignment | ✅ Up to 45° | ✅ Up to 45° per joint |
| Parallel offset | ❌ No | ✅ Yes |
| Total articulation | Up to 45° | Up to 90° |
| Length | Shorter | Longer |
| Weight | Lighter | Heavier |
| Best for | Shafts intersecting at an angle on the same plane | Shafts both angled and offset |
Rule of thumb:
Use H type (single) when shafts are on the same plane but angled.
Use HD type (double) when shafts are both angled and offset – provides smoother motion with up to 90° total articulation.
Product Structure – Needle Bearing Design
Joint Center Piece – Precision-machined cross axis with case-hardened bearing surfaces.
Two Hub Bodies – Interlinked by straps, precision-machined with H7 finished bores.
Needle Roller Bearings – Permanent lubrication, maintenance-free, enabling 4000 RPM operation.
Strap Connection – Securely connects the hub bodies to the center piece.
💡 How it works: The H/HD precision universal joint consists of a joint center piece and two hub bodies connected by straps. The needle roller bearings in the joint heads provide low-friction operation with permanent lubrication – eliminating the need for maintenance. The case-hardened bearing surfaces and pins ensure exceptional wear resistance and long service life. The single joint (H) compensates for angular misalignment only, while the double joint (HD) compensates for both angular misalignment and parallel offset.
Needle Bearing vs Plain Bearing – Performance Comparison
| Feature | Needle Bearing (H/HD) | Plain Bearing (G/GD) |
|---|---|---|
| Max Speed | 4000 RPM | 1000 RPM |
| Efficiency at 3°-5° Angle | Considerably higher | Lower |
| Lubrication | Permanent – maintenance-free | Requires lubrication |
| Friction | Low – rolling elements | Higher – sliding contact |
| Best for | High-speed applications | Low-speed, high-torque applications |
✅ Needle bearing (H/HD) is the superior choice for high-speed applications – offering higher efficiency, maintenance-free operation, and speeds up to 4000 RPM.
Bore Options – Choose Your Connection Type
| Bore Type | Tolerance | Description |
|---|---|---|
| Round Bore | H7 | Standard precision bore |
| Keyway | DIN 6885-1 JS9 | Feather keyway for positive torque transmission |
| Square Bore | – | Square hole for anti-rotation applications |
| Hexagon Bore | – | Hexagon hole for quick disconnect applications |
Product Features & Advantages
| Advantage | Benefit |
|---|---|
| DIN 808 Standard | Manufactured to established German standard – ensures quality and interchangeability |
| Needle Roller Bearings | Permanent lubrication – maintenance-free operation |
| 4000 RPM Capability | Suitable for high-speed applications |
| 45° Angle Per Joint | Large angular compensation – accommodates significant misalignment |
| H7 Precision Bore | High concentricity, accurate shaft fit – reduces vibration |
| Multiple Bore Options | Keyway, square bore, hexagon bore – choose your connection type |
| Case-Hardened Surfaces | Excellent wear resistance – long service life |
| Near Zero Backlash | High precision – accurate positioning |
| Single or Double Joint | H for angular only, HD for angular + parallel offset |
| Direct KTR Replacement | Same dimensions, same performance – no design changes required |
| OEM Customization | Custom bores, unequal bores, inch sizes, and special materials |
Applications
Packaging Machinery – Conveyors, wrapping machines, carton sealers
Woodworking Machinery – Multi-spindle drills, routers, saws
Multi-Spindle Drills – Precision drilling operations
Metallurgical Equipment – Rolling mills, continuous casting lines
CNC Machines – Feed drives, positioning systems
Printing Equipment – Register control, high-speed operation
Textile Machinery – Spinning, weaving equipment
FA Automation – Pick-and-place systems, indexing tables
General Industrial Machinery – Pumps, mixers, conveyors
Why Choose Apex Coupling for H/HD Universal Joints?
| Advantage | Description |
|---|---|
| Factory Direct | Competitive B2B pricing – no middlemen |
| Direct KTR Replacement | Fully interchangeable with KTR H/HD series – no design changes required |
| DIN 808 Standard | Manufactured to established German standard – quality assured |
| Needle Bearing | Maintenance-free, 4000 RPM capability – ideal for high-speed applications |
| H7 Precision Bore | High accuracy, low backlash, reliable operation |
| Multiple Bore Options | Keyway, square, hexagon – fully customizable |
| Case-Hardened Surfaces | Exceptional wear resistance – long service life |
| OEM Customization | Custom bores, unequal bores, inch sizes, and special materials |
FAQ
Q: What is the difference between H type and HD type?
A: H type is a single universal joint – for angular misalignment only. HD type is a double universal joint – allows both angular misalignment and parallel offset, providing smoother motion with up to 90° total articulation.
Q: Is this a direct replacement for KTR H/HD series?
A: Yes. The H/HD series is fully interchangeable with KTR H and HD series couplings – same dimensions, same performance, no design changes required.
Q: What is the maximum operating speed?
A: The maximum permissible speed is 4000 RPM. The needle bearings limit the maximum permissible speed to 4,000 rpm.
Q: What is the maximum operating angle?
A: Each joint can operate up to 45° maximum diffraction angle.
Q: What bearing type is used?
A: The H/HD series features needle roller bearings with permanent lubrication – maintenance-free operation.
Q: What is the bore tolerance?
A: Standard finished bore tolerance is H7.
Q: What bore options are available?
A: We offer round bore (H7), keyway (DIN 6885-1 JS9), square bore, and hexagon bore.
Q: What materials are used?
A: The coupling is manufactured from steel (35SMnPb10) with case-hardened joint bearing surfaces and pins.
Q: Does the coupling require lubrication?
A: No. The needle bearings have permanent lubrication and do not require servicing.
Q: Can I get a custom coupling?
A: Yes. We offer OEM customization – custom bores, unequal bores, inch sizes, and special materials available on request.
Request a Quote
Send us your model (e.g., 1H, 3HD), bore size, bore type (round/keyway/square/hexagon), and application details. Our engineers will recommend the optimal model and provide a quotation within 24 hours.
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