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E-Type OMEGA Elastomeric Coupling Replacement– Radial Installation, Split-in-Half Element, Maintenance-Free
Model Number
Check below, custom
- Phone : +86 13431039760
- Wechat : +86 13431039760
- Whatsapp : +86 13431039760
- Email : ella@apexcoupling.com
Product Description
E-Type OMEGA Elastomeric Coupling – Radial Installation, Split-in-Half Element, Maintenance-Free
Factory direct | SC45# steel hubs | High-strength polyurethane elastomer | Maintenance-free | 21.5–38442 N·m | 1500–7500 RPM | Radial installation | Direct Rexnord Omega® replacement
The Apexcoupling E-Type OMEGA series is a high-performance elastomeric coupling featuring a unique split-in-half flexible element design for radial installation without moving connected equipment. Manufactured from SC45# steel hubs with zinc-plated finish and a high-strength polyurethane elastomer, this coupling delivers exceptional vibration damping, misalignment compensation, and maintenance-free operation. The two-piece elastomer design allows for quick replacement without disturbing shafts or realigning machinery – significantly reducing downtime. With torsional flexibility to absorb shock loads and protect connected equipment, the E-Type OMEGA coupling is the ideal solution for aggregate processing, air handling, construction machinery, food & beverage, forestry, material handling, mining, pumps & compressors, heavy trucks, and steel mills.
✅ Direct replacement for Rexnord Omega® E-series – same dimensions, same performance, better value. Split-in-half element – replace without moving hubs or realigning equipment. Maintenance-free – no lubrication required.
Key Technical Specifications
| Parameter | Value |
|---|---|
| Brand | Apexcoupling |
| Model Series | E-Type OMEGA (E Series) |
| Also Known As | Omega coupling, tire coupling, radial installation coupling |
| Type | Elastomeric / Flexible / Tire coupling |
| Element Design | Split-in-half – easy replacement without moving hubs |
| Hub Material | SC45# steel (quenched & tempered) |
| Surface Treatment | Zinc-plated – smooth, corrosion-resistant |
| Elastomer Material | High-strength polyurethane – excellent vibration damping, wear resistance |
| Lubrication | None required – maintenance-free |
| Installation | Radial – no axial movement required |
| Misalignment Compensation | Angular, parallel, and axial |
| Torsional Flexibility | Absorbs shock loads and torsional vibration |
| Operating Temperature | -40°C to +93°C (polyurethane element) |
| Customized support | OEM |
| Applicable Industries | Aggregate, air handling, construction, food & beverage, forestry, material handling, mining, pumps & compressors, heavy trucks, steel |
| Place of Origin | Guangdong, China |
🔧 Custom bores, keyways, and special elastomer materials available. Contact us with your specifications.
E-Type OMEGA Series – Model Range & Specifications
| Model | Max Bore (mm) | Min Bore (mm) | Power Rating | Rated Torque (N·m) | Max RPM | OD (mm) | Hub Length (mm) | Spacing (mm) | Max Hub Dia. (mm) | Min Hub Dia. (mm) | Overall Length (mm) | Weight (kg) | ||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| E2-M | 28 | 13 | 0.0023 | 21.5 | 7500 | 89 | 24 | 36 | 46 | 47 | 38 | 84 | 94 | 0.55 |
| E3-M | 34 | 13 | 0.0043 | 41.2 | 7500 | 102 | 38 | 8 | 46 | 59 | 50 | 84 | 122 | 1.1 |
| E4-M | 42 | 13 | 0.0066 | 62 | 7500 | 116 | 38 | 8 | 46 | 66 | 57 | 84 | 122 | 1.4 |
| E5-M | 48 | 13 | 0.011 | 104.5 | 7500 | 137 | 44 | 8 | 59 | 80 | 70 | 97 | 147 | 2.5 |
| E10-M | 55 | 13 | 0.011 | 163.8 | 7500 | 162 | 44 | 8 | 59 | 93 | 84 | 97 | 147 | 3.7 |
| E20-M | 60 | 21 | 0.027 | 260 | 6600 | 184 | 50 | 13 | 65 | 114 | 102 | 113 | 165 | 5.9 |
| E30-M | 75 | 21 | 0.043 | 412 | 5800 | 210 | 58 | 12 | 69 | 138 | 118 | 125 | 182 | 9.6 |
| E40-M | 85 | 26 | 0.066 | 622 | 5000 | 241 | 63 | 8 | 75 | 168 | 146 | 135 | 202 | 15.9 |
| E50-M | 90 | 26 | 0.09 | 864 | 4200 | 279 | 70 | 11 | 91 | 207 | 152 | 151 | 230 | 24.5 |
| E60-M | 105 | 31 | 0.148 | 1412 | 3800 | 318 | 82 | 8 | 97 | 222 | 165 | 173 | 262 | 32.8 |
| E70-M | 120 | 31 | 0.262 | 2486 | 3600 | 356 | 85 | 18 | 109 | 235 | 175 | 189 | 281 | 39 |
| E80-M | 155 | 31 | 0.467 | 4463 | 2000 | 406 | 114 | 17 | 149 | 286 | 240 | 245 | 377 | 77 |
| E100-M | 171 | 48 | 1 | 9605 | 1900 | 533 | 140 | 44 | 95 | 359 | 267 | 324 | 375 | 111 |
| E120-M | 190 | 48 | 2 | 19221 | 1800 | 635 | 152 | 57 | 124 | 448 | 305 | 362 | 429 | 193 |
| E140-M | 229 | 48 | 4 | 38442 | 1500 | 762 | 178 | 76 | 127 | 530 | 381 | 432 | 483 | 339 |
📐 Additional sizes and custom dimensions available upon request. Contact our engineering team for custom sizing.
ES Series – Extended Spacer OMEGA Couplings
For applications requiring greater shaft spacing, the ES Series (Extended Spacer OMEGA) offers the same split-element design with adjustable shaft gap:
| Model | Max RPM | OD (mm) | Hub Length (mm) | Spacing Range (mm) | Min Hub Dia. (mm) | Max Hub Dia. (mm) | Weight (kg) | |
|---|---|---|---|---|---|---|---|---|
| ES2-R-M | 7500 | 89 | 24 | 91–100 | 47 | 38 | 146–149 | 1.0 |
| ES3-R-M | 7500 | 102 | 38 | 85–140 | 59 | 50 | 184–216 | 1.38 |
| ES4-R-M | 7500 | 116 | 38 | 85–140 | 66 | 57 | 184–216 | 2.3 |
| ES5-R-M | 7500 | 137 | 44 | 89–140 | 80 | 70 | 184–228 | 3.4 |
| ES10-R-M | 7500 | 162 | 44 | 89–140 | 93 | 84 | 184–228 | 4.7 |
| ES20-M | 4800 | 184 | 50 | 67–180 | 114 | 102 | 238–280 | 7.1 |
| ES30-M | 4200 | 210 | 58 | 54–180 | 138 | 118 | 238–293 | 11.4 |
| ES40-M | 3600 | 241 | 63 | 41–180 | 168 | 146 | 238–307 | 18.2 |
| ES50-M | 3100 | 279 | 70 | 28–180 | 207 | 152 | 238–319 | 27.3 |
| ES60-M | 2800 | 318 | 82 | 66–250 | 222 | 165 | 318–415 | 38.2 |
| ES70-M | 2600 | 356 | 85 | 59–250 | 235 | 175 | 318–421 | 46.4 |
| ES80-M | 1800 | 406 | 114 | 37–250 | 286 | 240 | 318–478 | 81.8 |
💡 ES Series features an adjustable spacer design – one coupling accommodates multiple shaft spacings, reducing inventory requirements.
Product Structure – Split-in-Half Element Design
Two SC45# Steel Hubs – Quenched & tempered, zinc-plated for corrosion resistance.
Split-in-Half Polyurethane Element – Two-piece design allows for radial installation without moving hubs.
Radial Bolting – Quick and easy assembly with self-locking bolts.
💡 How it works: The E-Type OMEGA coupling consists of two steel hubs and a split-in-half polyurethane element. The two-piece element is installed radially (from the outside in) without disturbing the connected shafts or requiring equipment realignment. The polyurethane element transmits torque while absorbing shock loads and compensating for misalignment. The torsionally soft design protects connected equipment from shock loads and torsional vibration. Visual inspection is possible without disassembly.
Product Features & Advantages
| Advantage | Benefit |
|---|---|
| Split-in-Half Element Design | Replace element without moving hubs, disconnecting shafts, or realigning equipment – reduces downtime by up to 80% |
| Radial Installation | Install element from the outside – no axial movement required, simplifies maintenance in tight spaces |
| Maintenance-Free Polyurethane | No lubrication required – eliminates grease contamination and reduces maintenance costs |
| Excellent Vibration Damping | Absorbs shock loads and torsional vibration – protects bearings, seals, and connected equipment |
| High Misalignment Capacity | Compensates angular, parallel, and axial misalignment – reduces stress on connected components |
| Visual Inspection | Element condition can be inspected without disassembly – simplifies preventive maintenance |
| Torsionally Soft Design | Reduces impact of shock loads – extends equipment service life |
| Interchangeable Hubs | Standard hubs work with both close-coupled (E) and spacer (ES) designs – reduces inventory |
| Adjustable Spacer (ES Series) | One coupling accommodates different shaft spacings – reduces inventory requirements |
| Zinc-Plated Steel Hubs | Corrosion-resistant and smooth finish – long service life |
| Wide Application Range | Aggregate, mining, steel, pumps, compressors, food & beverage, construction |
| Direct Rexnord Omega Replacement | Same dimensions, same performance – no design changes required |
Why Choose OMEGA Couplings?
OMEGA couplings offer several distinct advantages over traditional elastomeric couplings:
| Feature | OMEGA Coupling | Traditional Jaw/Spider Coupling |
|---|---|---|
| Element replacement | Split-in-half – no hub removal | Requires hub separation |
| Installation | Radial – from outside | Axial – requires shaft movement |
| Maintenance | Visual inspection without disassembly | Requires disassembly for inspection |
| Lubrication | None – maintenance-free | None – maintenance-free |
| Misalignment capacity | High – angular, parallel, axial | Moderate |
| Vibration damping | Excellent – torsionally soft | Good |
| Service life | 2–4 years normal use | Varies |
Applications
Aggregate & Mining – Crushers, conveyors, feeders, mills
Air Handling – Fans, blowers, HVAC equipment
Construction Machinery – Mixers, hoists, material handling
Food & Beverage – Processing equipment, packaging machinery
Forestry Products – Sawmills, wood processing
Material Handling – Conveyors, elevators, stackers
Pumps & Compressors – Centrifugal pumps, air compressors, vacuum pumps
Heavy Trucks – Auxiliary drives, power take-off
Steel Mills – Rolling mills, continuous casting, shears
General Industry – Any application requiring shock absorption and misalignment compensation
Why Choose Apex Coupling for E-Type OMEGA Couplings?
| Advantage | Description |
|---|---|
| Factory Direct | Competitive B2B pricing – no middlemen |
| Direct Rexnord Omega Replacement | Same dimensions, same performance – no design changes required |
| Premium SC45# Steel | Quenched & tempered, zinc-plated – high strength and corrosion resistance |
| High-Strength Polyurethane | Excellent vibration damping, wear resistance, and long service life |
| Split-in-Half Element | Quick replacement – no hub removal or realignment required |
| Maintenance-Free | No lubrication – reduces operating costs |
| Wide Model Range | E2-M to E140-M – covers 21.5–38442 N·m |
| ES Series Available | Adjustable spacer – one coupling for multiple shaft spacings |
| OEM Customization | Custom bores, keyways, and special elastomer materials |
FAQ
Q: What is an OMEGA coupling?
A: An OMEGA coupling (also called a tire coupling or elastomeric coupling) is a flexible coupling that uses a split-in-half polyurethane element to transmit torque while absorbing shock and compensating for misalignment. The unique split design allows for radial installation without moving hubs.
Q: What is the advantage of the split-in-half element design?
A: The split-in-half element allows for quick replacement without moving the hubs, disconnecting shafts, or realigning equipment – reducing downtime by up to 80%.
Q: What materials are used?
A: The hubs are made of SC45# steel (quenched & tempered, zinc-plated). The element is made of high-strength polyurethane – maintenance-free, excellent vibration damping, and long service life.
Q: What is the torque and speed range?
A: Rated torque ranges from 21.5–38442 N·m (E2-M to E140-M). Maximum speed ranges from 1500–7500 RPM depending on model.
Q: Does the coupling require lubrication?
A: No. The OMEGA coupling is maintenance-free – no lubrication required.
Q: What misalignment can the coupling compensate for?
A: The polyurethane element compensates for angular, parallel, and axial misalignment – reducing stress on connected equipment.
Q: Is this a direct replacement for Rexnord Omega?
A: Yes. The E-Type OMEGA series is fully interchangeable with Rexnord Omega® E-series couplings – same dimensions, same performance.
Q: What is the ES series?
A: The ES series (Extended Spacer) features an adjustable spacer design – one coupling accommodates different shaft spacings, reducing inventory requirements.
Q: Can I get a custom coupling?
A: Yes. We offer OEM customization – custom bores, keyways, and special elastomer materials available.
Q: What is the service life?
A: Under normal use, the OMEGA coupling provides 2–4 years of service life [0†L29].
Request a Quote
Send us your model (e.g., E20-M, E50-M), bore size, torque, speed, and application details. Our engineers will recommend the optimal model and provide a quotation within 24 hours.
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