PRODUCTS

CONTACT US

DJ-SF / DJ-DF Flange Star Elastic Coupling | Zero Backlash, 35-18650 N·m

Model Number
Check below, custom

DJ24F
DJ28F
DJ38F
DJ42F
DJ48F
DJ55F
DJ65F
DJ75F
DJ90F
DJ100F
DJ110F
DJ125F
DJ140F
DJ160F
DJ180F

Product Description

DJ-SF / DJ-DF Flange Star Elastic Coupling – Zero Backlash, 35-18650 N·m, Maintenance-Free

 

Factory Direct | 45# Steel Hubs | Polyurethane Star Elastomer | Zero Backlash | 35-18650 N·m Torque | 14000-1800 RPM | Single or Double Flange | Radial Installation (SF Type) | Maintenance-Free | OEM Customizable

 

The Apexcoupling DJ-SF and DJ-DF series are high-performance flange star elastic couplings designed for heavy-duty industrial applications requiring zero-backlash torque transmission and robust flange connections.

  • DJ-SF (Double Flange): Features two flanged hubs connected by a star-shaped polyurethane elastomer. The double flange structure allows for radial installation without moving connected equipment – significantly simplifying maintenance and elastomer replacement.

  • DJ-DF (Single Flange): Features one standard hub and one flanged hub, providing a secure flange connection on one side while maintaining a compact design.

Both series feature a star-shaped polyurethane elastomer that provides excellent vibration damping, shock absorption, and misalignment compensation. With maintenance-free operationcompact radial dimensions, and high load capacity, the DJ-SF/DF series is the ideal solution for main spindle drives, lifting platforms, machine tools, compressors, fans, pumps, and heavy industrial machinery.

✅ Zero backlash for precise positioning. Single or double flange options. Double flange (SF) allows radial installation without moving equipment. Maintenance-free – no lubrication required. High load capacity – up to 18650 N·m. Compact radial dimensions.


Key Technical Specifications

 
 
ParameterValue
BrandApexcoupling
Model SeriesDJ-SF (Double Flange), DJ-DF (Single Flange)
TypeFlexible / Star / Spider / Flange
StructureTwo hubs + star-shaped polyurethane elastomer + flange connection
Hub Material45# steel (standard); special materials available on request
Surface TreatmentNatural, black oxide
Elastomer MaterialHigh-strength polyurethane (PU) – wear-resistant, oil-resistant
Elastomer Hardness98 Shore A (standard)
BacklashZero – no rotational clearance
Bore ToleranceH7
Bore Diameter Range8 – 220 mm (varies by model)
Outer Diameter Range (D)55 – 420 mm
Flange Diameter Range (D0)80 – 520 mm
Rated Torque35 – 18650 N·m
Maximum Speed1800 – 14000 RPM (varies by model)
Operating Temperature-35°C to +80°C
InstallationAxial plug-in (DF); Radial installation (SF – double flange)
LubricationNone required – maintenance-free
CustomizationOEM – custom bores, keyways
Applicable IndustriesHeavy machinery, main spindle drives, lifting platforms, machine tools, compressors, fans, pumps, general industrial machinery
Place of OriginGuangdong, China

🔧 Custom bores and keyways available. Contact us with your specifications.

DJ-SF / DJ-DF Series – Model Range & Specifications

 
 
ModelRated Torque (N·m)Max Speed (RPM)D (mm)D1 (mm)D2 (mm)D3 (mm)Shaft Hole d (mm)L1/L2 (mm)L3/L4 (mm)LSF (mm)LDF (mm)
DJ24F3514000553640558–243030.59486
DJ28F9511800654248658–283535.5110100
DJ38F19095008052667810–384545.5134124
DJ42F26580009562759410–425051150138
DJ48F3107100105708510410–485657164152
DJ55F4106300120809811815–556566192176
DJ65F62556001359411513415–657576217201
DJ75F1280475016010813515820–758586.5248229
DJ90F2400375020014216018030–90100101.5285265
DJ100F3300335022515818020030–115110111.5320295
DJ110F4800300025517820023040–125120122347321
DJ125F6650265029020623026540–145140142400370
DJ140F8600236032023525630040–160155157.5443409
DJ160F12800200037027029034560–180175177.5501463
DJ180F18650180042031532540085–200195198555515

📐 Additional sizes and custom dimensions available upon request. Contact our engineering team for custom sizing.

DJ-SF (Double Flange) vs DJ-DF (Single Flange) – Which One Do You Need?

 
 
FeatureDJ-SF (Double Flange)DJ-DF (Single Flange)
Flange configurationTwo flanged hubsOne flanged hub, one standard hub
InstallationRadial – install from the side without moving equipmentAxial – requires shaft movement
Elastomer replacementQuick – no equipment movement requiredRequires disassembly
Maintenance downtimeMinimal – ideal for frequent maintenanceStandard
Best forApplications requiring quick maintenance, tight spacesStandard flange-to-shaft applications

✅ Choose DJ-SF (double flange) when: You need quick elastomer replacement without moving connected equipment – simply remove the flange and install radially.
Choose DJ-DF (single flange) when: You need a secure flange connection on one side with a more compact design.

Product Structure

  1. Two Hubs – Precision-machined from 45# steel. DJ-SF: two flanged hubs. DJ-DF: one flanged hub + one standard hub.

  2. Star-Shaped Polyurethane Elastomer – Provides zero-backlash torque transmission, vibration damping, and misalignment compensation.

  3. Flange Bolts – Secure the flange connection to heavy machinery.

  4. Double Flange (SF) Advantage – Allows radial installation without moving connected equipment.

💡 How it works: The DJ-SF/DF coupling consists of two hubs (one or both flanged) with a star-shaped polyurethane elastomer between them. Power is transmitted through the elastomer, which flexes to absorb shock, dampen vibration, and compensate for misalignment. The flange design provides a secure connection to heavy machinery, while the double flange structure (SF) enables radial installation for quick elastomer replacement without moving connected equipment. The zero backlash design ensures precise positioning, while the maintenance-free polyurethane elastomer requires no lubrication.

Product Features & Advantages

 
 
AdvantageBenefit
Zero BacklashNo rotational clearance – precise positioning for machine tools and servo applications
Single or Double FlangeChoose the right configuration for your mounting requirements
Double Flange (SF) Radial InstallationQuick elastomer replacement without moving equipment – reduced downtime
Maintenance-FreeNo lubrication required – reduces operating costs
High Load Capacity35-18650 N·m – handles heavy-duty applications
Vibration Damping & Shock AbsorptionPolyurethane elastomer protects connected equipment
Compact Radial DimensionsSaves installation space
Wide Temperature Range-35°C to +80°C – suitable for diverse environments
OEM CustomizationCustom bores and keyways available

Applications

  • Heavy Machinery – Flange-connected industrial equipment

  • Main Spindle Drives – CNC machine tools, machining centers

  • Lifting Platforms – Scissor lifts, aerial work platforms

  • Machine Tools – Lathes, milling machines, grinding machines

  • Compressors – Air and gas compressors

  • Fans & Blowers – Industrial ventilation systems

  • Pumps – Centrifugal, gear, and diaphragm pumps

Why Choose Apex Coupling for DJ-SF/DF Flange Star Couplings?

 
 
AdvantageDescription
Factory DirectCompetitive B2B pricing – no middlemen
Premium 45# SteelHigh strength, durability, and wear resistance
Single or Double FlangeChoose the right configuration for your mounting needs
Double Flange Radial InstallationQuick elastomer replacement without moving equipment
Zero BacklashPrecision performance for machine tools and servo applications
Maintenance-FreeNo lubrication required – reduces operating costs
Wide Model RangeDJ24F to DJ180F – covers most industrial applications
OEM CustomizationCustom bores and keyways available

FAQ

Q: What is the difference between DJ-SF and DJ-DF?
A: DJ-SF (Double Flange) – two flanged hubs, allows radial installation without moving equipment. DJ-DF (Single Flange) – one flanged hub, one standard hub, axial installation.

Q: What is the advantage of the double flange structure (SF)?
A: The double flange structure allows for radial installation without moving the equipment at either end – enabling quick replacement of the elastomer body without disassembling the connected machinery.

Q: Does the coupling have backlash?
A: No. The DJ-SF/DF series features zero backlash – no rotational clearance, ensuring precise positioning.

Q: What materials are used?
A: The hubs are made of 45# steel. The elastomer is made of high-strength polyurethane (PU) with 98 Shore A hardness.

Q: Is the coupling maintenance-free?
A: Yes. The DJ-SF/DF series is maintenance-free – no lubrication required.

Q: What is the operating temperature range?
A: The operating temperature range is -35°C to +80°C.

Q: Can I get a custom coupling?
A: Yes. We offer OEM customization – custom bores and keyways available.

Request a Quote

Send us your type (SF double flange or DF single flange), model (e.g., DJ55F), bore size, torque, speed, and application details. Our engineers will recommend the optimal model and provide a quotation within 24 hours.

  • DJ-SF coupling

  • DJ-DF coupling

  • Double flange star coupling

  • Single flange star coupling

  • Flange star elastic coupling

  • Zero backlash coupling

  • Heavy machinery coupling

  • Maintenance-free coupling

  • DJ24F DJ28F DJ38F DJ42F DJ48F DJ55F DJ65F DJ75F DJ90F DJ100F DJ110F DJ125F DJ140F DJ160F DJ180F

Product Show

Double flange star coupling

Add Your Tooltip Text Here

related products

double joint universal coupling
triangle transmission belt
XPA XPB XPC XPZ V-belt
anti-static V-belt