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DJ-SF / DJ-DF Flange Star Elastic Coupling | Zero Backlash, 35-18650 N·m
Model Number
Check below, custom
DJ24F
DJ28F
DJ38F
DJ42F
DJ48F
DJ55F
DJ65F
DJ75F
DJ90F
DJ100F
DJ110F
DJ125F
DJ140F
DJ160F
DJ180F
- Phone : +86 13431039760
- Wechat : +86 13431039760
- Whatsapp : +86 13431039760
- Email : ella@apexcoupling.com
Product Description
DJ-SF / DJ-DF Flange Star Elastic Coupling – Zero Backlash, 35-18650 N·m, Maintenance-Free
Factory Direct | 45# Steel Hubs | Polyurethane Star Elastomer | Zero Backlash | 35-18650 N·m Torque | 14000-1800 RPM | Single or Double Flange | Radial Installation (SF Type) | Maintenance-Free | OEM Customizable
The Apexcoupling DJ-SF and DJ-DF series are high-performance flange star elastic couplings designed for heavy-duty industrial applications requiring zero-backlash torque transmission and robust flange connections.
DJ-SF (Double Flange): Features two flanged hubs connected by a star-shaped polyurethane elastomer. The double flange structure allows for radial installation without moving connected equipment – significantly simplifying maintenance and elastomer replacement.
DJ-DF (Single Flange): Features one standard hub and one flanged hub, providing a secure flange connection on one side while maintaining a compact design.
Both series feature a star-shaped polyurethane elastomer that provides excellent vibration damping, shock absorption, and misalignment compensation. With maintenance-free operation, compact radial dimensions, and high load capacity, the DJ-SF/DF series is the ideal solution for main spindle drives, lifting platforms, machine tools, compressors, fans, pumps, and heavy industrial machinery.
✅ Zero backlash for precise positioning. Single or double flange options. Double flange (SF) allows radial installation without moving equipment. Maintenance-free – no lubrication required. High load capacity – up to 18650 N·m. Compact radial dimensions.
Key Technical Specifications
| Parameter | Value |
|---|---|
| Brand | Apexcoupling |
| Model Series | DJ-SF (Double Flange), DJ-DF (Single Flange) |
| Type | Flexible / Star / Spider / Flange |
| Structure | Two hubs + star-shaped polyurethane elastomer + flange connection |
| Hub Material | 45# steel (standard); special materials available on request |
| Surface Treatment | Natural, black oxide |
| Elastomer Material | High-strength polyurethane (PU) – wear-resistant, oil-resistant |
| Elastomer Hardness | 98 Shore A (standard) |
| Backlash | Zero – no rotational clearance |
| Bore Tolerance | H7 |
| Bore Diameter Range | 8 – 220 mm (varies by model) |
| Outer Diameter Range (D) | 55 – 420 mm |
| Flange Diameter Range (D0) | 80 – 520 mm |
| Rated Torque | 35 – 18650 N·m |
| Maximum Speed | 1800 – 14000 RPM (varies by model) |
| Operating Temperature | -35°C to +80°C |
| Installation | Axial plug-in (DF); Radial installation (SF – double flange) |
| Lubrication | None required – maintenance-free |
| Customization | OEM – custom bores, keyways |
| Applicable Industries | Heavy machinery, main spindle drives, lifting platforms, machine tools, compressors, fans, pumps, general industrial machinery |
| Place of Origin | Guangdong, China |
🔧 Custom bores and keyways available. Contact us with your specifications.
DJ-SF / DJ-DF Series – Model Range & Specifications
| Model | Rated Torque (N·m) | Max Speed (RPM) | D (mm) | D1 (mm) | D2 (mm) | D3 (mm) | Shaft Hole d (mm) | L1/L2 (mm) | L3/L4 (mm) | LSF (mm) | LDF (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| DJ24F | 35 | 14000 | 55 | 36 | 40 | 55 | 8–24 | 30 | 30.5 | 94 | 86 |
| DJ28F | 95 | 11800 | 65 | 42 | 48 | 65 | 8–28 | 35 | 35.5 | 110 | 100 |
| DJ38F | 190 | 9500 | 80 | 52 | 66 | 78 | 10–38 | 45 | 45.5 | 134 | 124 |
| DJ42F | 265 | 8000 | 95 | 62 | 75 | 94 | 10–42 | 50 | 51 | 150 | 138 |
| DJ48F | 310 | 7100 | 105 | 70 | 85 | 104 | 10–48 | 56 | 57 | 164 | 152 |
| DJ55F | 410 | 6300 | 120 | 80 | 98 | 118 | 15–55 | 65 | 66 | 192 | 176 |
| DJ65F | 625 | 5600 | 135 | 94 | 115 | 134 | 15–65 | 75 | 76 | 217 | 201 |
| DJ75F | 1280 | 4750 | 160 | 108 | 135 | 158 | 20–75 | 85 | 86.5 | 248 | 229 |
| DJ90F | 2400 | 3750 | 200 | 142 | 160 | 180 | 30–90 | 100 | 101.5 | 285 | 265 |
| DJ100F | 3300 | 3350 | 225 | 158 | 180 | 200 | 30–115 | 110 | 111.5 | 320 | 295 |
| DJ110F | 4800 | 3000 | 255 | 178 | 200 | 230 | 40–125 | 120 | 122 | 347 | 321 |
| DJ125F | 6650 | 2650 | 290 | 206 | 230 | 265 | 40–145 | 140 | 142 | 400 | 370 |
| DJ140F | 8600 | 2360 | 320 | 235 | 256 | 300 | 40–160 | 155 | 157.5 | 443 | 409 |
| DJ160F | 12800 | 2000 | 370 | 270 | 290 | 345 | 60–180 | 175 | 177.5 | 501 | 463 |
| DJ180F | 18650 | 1800 | 420 | 315 | 325 | 400 | 85–200 | 195 | 198 | 555 | 515 |
📐 Additional sizes and custom dimensions available upon request. Contact our engineering team for custom sizing.
DJ-SF (Double Flange) vs DJ-DF (Single Flange) – Which One Do You Need?
| Feature | DJ-SF (Double Flange) | DJ-DF (Single Flange) |
|---|---|---|
| Flange configuration | Two flanged hubs | One flanged hub, one standard hub |
| Installation | Radial – install from the side without moving equipment | Axial – requires shaft movement |
| Elastomer replacement | Quick – no equipment movement required | Requires disassembly |
| Maintenance downtime | Minimal – ideal for frequent maintenance | Standard |
| Best for | Applications requiring quick maintenance, tight spaces | Standard flange-to-shaft applications |
✅ Choose DJ-SF (double flange) when: You need quick elastomer replacement without moving connected equipment – simply remove the flange and install radially.
Choose DJ-DF (single flange) when: You need a secure flange connection on one side with a more compact design.
Product Structure
Two Hubs – Precision-machined from 45# steel. DJ-SF: two flanged hubs. DJ-DF: one flanged hub + one standard hub.
Star-Shaped Polyurethane Elastomer – Provides zero-backlash torque transmission, vibration damping, and misalignment compensation.
Flange Bolts – Secure the flange connection to heavy machinery.
Double Flange (SF) Advantage – Allows radial installation without moving connected equipment.
💡 How it works: The DJ-SF/DF coupling consists of two hubs (one or both flanged) with a star-shaped polyurethane elastomer between them. Power is transmitted through the elastomer, which flexes to absorb shock, dampen vibration, and compensate for misalignment. The flange design provides a secure connection to heavy machinery, while the double flange structure (SF) enables radial installation for quick elastomer replacement without moving connected equipment. The zero backlash design ensures precise positioning, while the maintenance-free polyurethane elastomer requires no lubrication.
Product Features & Advantages
| Advantage | Benefit |
|---|---|
| Zero Backlash | No rotational clearance – precise positioning for machine tools and servo applications |
| Single or Double Flange | Choose the right configuration for your mounting requirements |
| Double Flange (SF) Radial Installation | Quick elastomer replacement without moving equipment – reduced downtime |
| Maintenance-Free | No lubrication required – reduces operating costs |
| High Load Capacity | 35-18650 N·m – handles heavy-duty applications |
| Vibration Damping & Shock Absorption | Polyurethane elastomer protects connected equipment |
| Compact Radial Dimensions | Saves installation space |
| Wide Temperature Range | -35°C to +80°C – suitable for diverse environments |
| OEM Customization | Custom bores and keyways available |
Applications
Heavy Machinery – Flange-connected industrial equipment
Main Spindle Drives – CNC machine tools, machining centers
Lifting Platforms – Scissor lifts, aerial work platforms
Machine Tools – Lathes, milling machines, grinding machines
Compressors – Air and gas compressors
Fans & Blowers – Industrial ventilation systems
Pumps – Centrifugal, gear, and diaphragm pumps
Why Choose Apex Coupling for DJ-SF/DF Flange Star Couplings?
| Advantage | Description |
|---|---|
| Factory Direct | Competitive B2B pricing – no middlemen |
| Premium 45# Steel | High strength, durability, and wear resistance |
| Single or Double Flange | Choose the right configuration for your mounting needs |
| Double Flange Radial Installation | Quick elastomer replacement without moving equipment |
| Zero Backlash | Precision performance for machine tools and servo applications |
| Maintenance-Free | No lubrication required – reduces operating costs |
| Wide Model Range | DJ24F to DJ180F – covers most industrial applications |
| OEM Customization | Custom bores and keyways available |
FAQ
Q: What is the difference between DJ-SF and DJ-DF?
A: DJ-SF (Double Flange) – two flanged hubs, allows radial installation without moving equipment. DJ-DF (Single Flange) – one flanged hub, one standard hub, axial installation.
Q: What is the advantage of the double flange structure (SF)?
A: The double flange structure allows for radial installation without moving the equipment at either end – enabling quick replacement of the elastomer body without disassembling the connected machinery.
Q: Does the coupling have backlash?
A: No. The DJ-SF/DF series features zero backlash – no rotational clearance, ensuring precise positioning.
Q: What materials are used?
A: The hubs are made of 45# steel. The elastomer is made of high-strength polyurethane (PU) with 98 Shore A hardness.
Q: Is the coupling maintenance-free?
A: Yes. The DJ-SF/DF series is maintenance-free – no lubrication required.
Q: What is the operating temperature range?
A: The operating temperature range is -35°C to +80°C.
Q: Can I get a custom coupling?
A: Yes. We offer OEM customization – custom bores and keyways available.
Request a Quote
Send us your type (SF double flange or DF single flange), model (e.g., DJ55F), bore size, torque, speed, and application details. Our engineers will recommend the optimal model and provide a quotation within 24 hours.
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DJ24F DJ28F DJ38F DJ42F DJ48F DJ55F DJ65F DJ75F DJ90F DJ100F DJ110F DJ125F DJ140F DJ160F DJ180F
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