Oldham Coupling Selection Guide – Zero Backlash Cross Slider Couplings for Servo Motors & Encoders
Oldham couplings (also known as cross slider couplings or sliding disc couplings) are essential for precision power transmission in applications requiring zero backlash, low inertia, and high parallel misalignment compensation. With a simple three-component design – two aluminum hubs and a center slider – they offer an excellent balance of performance, reliability, and ease of maintenance.
This guide explains how Oldham couplings work, why they are ideal for servo motors and encoders, and how to select the right DGHC model for your application.
1. What Is an Oldham Coupling?
An Oldham coupling consists of:
Two hubs – typically aluminum alloy, with axial grooves on their inner faces
A center slider – engineering plastic (PA66) with matching slots at 90° on each side
As the coupling rotates, the center slider slides within the grooves of the hubs, accommodating radial (eccentricity) and angular misalignment while transmitting torque. The clamping screw design provides even clamping force without damaging shafts.
2. Key Advantages of Oldham Couplings
| Advantage | Benefit |
|---|---|
| Zero backlash | Precision fit ensures accurate positioning |
| High parallel misalignment capability | Accommodates significant lateral shaft offset |
| Low moment of inertia | Ideal for high-speed, rapid acceleration applications |
| Electrical insulation | PA66 slider provides electrical isolation |
| Simple maintenance | Detachable design allows easy slider replacement |
| Maintenance-free | No lubrication required |
3. Why Oldham Couplings Are Ideal for Servo Motors
Oldham couplings are commonly used in servo-driven systems that require precise motion control and a low inertia, balanced design:
Zero backlash – Ensures accurate positioning for servo motors
Low inertia – Enables rapid acceleration and deceleration
High misalignment capacity – Accommodates installation errors without stressing servo bearings
Electrical isolation – Prevents ground loops that can corrupt encoder signals
Vibration absorption – Reduces vibration transmission to sensitive components
✅ Oldham couplings are widely used in digital servo equipment, robots, XY tables, and measuring instruments.
4. Single vs Double Disk – Why Oldham Design Wins for Misalignment
Oldham couplings offer distinct advantages over other coupling types:
| Feature | Oldham (DGHC) | Single Disc | Double Disc |
|---|---|---|---|
| Parallel misalignment | ✅ High capacity | ❌ Cannot accommodate | ✅ Yes |
| Angular misalignment | ✅ Yes | ✅ Yes | ✅ Yes |
| Zero backlash | ✅ Yes | ✅ Yes | ✅ Yes |
| Electrical isolation | ✅ Yes (PA66 slider) | ❌ No | ❌ No |
| Low inertia | ✅ Short design | ✅ | Moderate |
Key takeaway: Oldham couplings offer the best combination of zero backlash, high parallel misalignment capacity, and electrical isolation – making them the preferred choice for servo motors, encoders, and precision motion control systems.
5. Material Selection – Aluminum Hubs + PA66 Slider
| Component | Material | Properties |
|---|---|---|
| Hubs | High-strength aluminum alloy | Lightweight, low inertia, corrosion-resistant, anodized finish |
| Slider | Imported PA66 (polyacetal) | Wear-resistant, corrosion-resistant, electrically insulating, self-lubricating |
✅ The combination of aluminum hubs and PA66 slider provides the perfect balance of strength, low inertia, and long service life for precision motion control applications.
6. Short Clamping Design – Low Inertia Advantage
The DGHC series features a short clamping design that provides:
Low moment of inertia – Enables rapid acceleration and deceleration
Compact length – Saves space in tight installations
Clamping screw fastening – Secure shaft connection, easy installation, no shaft damage
7. Zero Backlash – Why It Matters for Servo Motors
Backlash (rotational clearance) in a coupling causes:
Position errors – Inaccurate feedback in servo systems
Reduced accuracy – Poor system performance
Control instability – Oscillations in motion control
Reduced repeatability – Inconsistent positioning
✅ A zero backlash coupling like the DGHC series ensures accurate positioning – every time.
8. Applications Where Oldham Couplings Excel
| Industry | Application | Why Oldham? |
|---|---|---|
| Servo Motors | Precision positioning | Zero backlash, low inertia |
| Stepper Motors | Motion control | Zero backlash, easy installation |
| Encoders | Position feedback | Zero backlash, electrical isolation |
| Robotics | Joint drives | Zero backlash, misalignment compensation |
| XY Tables | Precision positioning | High parallel misalignment capacity |
| Measuring Instruments | High-accuracy measurement | Zero backlash, low inertia |
9. Real‑World Example – Servo Motor Encoder Upgrade
A machine builder was experiencing position errors on a servo-driven indexing table. The encoder coupling had measurable backlash, causing the encoder to report incorrect positions.
They switched to Apex Coupling DGHC aluminum Oldham coupling (zero backlash, PA66 slider, clamping design). Results:
Position errors eliminated – zero backlash
Encoder accuracy improved – precise position feedback
Electrical isolation – PA66 slider prevented ground loops
Maintenance eliminated – no lubrication required
Easy installation – clamping screw design
10. Installation & Maintenance Tips
Clean shafts and bores – Remove oil, grease, and debris
Check alignment – Even with misalignment compensation, keep within recommended limits
Tighten clamping screws evenly – Use a torque wrench in a star pattern – provides even clamping force without shaft damage
No lubrication required – PA66 slider is self-lubricating
Inspect slider periodically – Replace if worn or damaged
Detachable design – Replace slider without moving hubs
11. Selection Checklist
Type: DGHC (Oldham) – zero backlash, high parallel misalignment capacity
Bore size: 4–38mm – match your shaft diameters
Torque: 0.7–56 N·m – select based on your requirement
Speed: 0–9000 RPM – match your motor speed
Material: Aluminum hubs + PA66 slider – lightweight, corrosion-resistant, electrically insulating
Fastening: Clamping screw – no shaft damage, even clamping force
Application: Servo motors, stepper motors, encoders, XY tables, robotics
12. Conclusion
The DGHC aluminum alloy Oldham coupling from Apex Coupling offers the perfect combination of zero backlash, low inertia, high parallel misalignment capacity, and electrical isolation for servo motor, stepper motor, and encoder applications. With aluminum alloy hubs, imported PA66 slider, short clamping design, and 11 models covering 4–38mm bores, it is the ideal solution for precision motion control systems.
👉 Need an Oldham coupling for your servo motor or encoder? Contact us with your bore size, torque, and speed requirements.
Inquiry now:
ella@apexcoupling.com
Oldham coupling selection guide
servo motor coupling
zero backlash coupling
cross slider coupling
DGHC series
encoder coupling
low inertia coupling
