Industrial Jaw Coupling | 45# Steel Flexible Coupling | High-Torque Spider Coupling

Discover our 45# steel jaw coupling with blackening treatment, 125-16000 N.M torque range, and OEM support. Perfect replacement for Rotex couplings in heavy machinery.

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High-Torque Steel Jaw Coupling - Industrial Flexible Spider Coupling for Heavy-Duty Applications

Model Number
DJ-A

Product Description

Our heavy-duty jaw coupling represents the ultimate solution for demanding industrial applications requiring robust power transmission and reliable performance. Manufactured from high-strength 45# steel with protective blackening surface treatment, this flexible jaw coupling delivers exceptional durability and corrosion resistance. Designed as a direct replacement for Rotex-style couplings, this industrial jaw coupling features a sophisticated spider mechanism that provides excellent vibration damping and misalignment compensation while maintaining high torque transmission capabilities. With an impressive torque range of 125-16,000 N.M and rotational speeds from 1,000 to 3,800 RPM, this jaw coupling is engineered for building material shops, manufacturing plants, and heavy machinery applications. The comprehensive size range and OEM customization options ensure perfect compatibility with your specific equipment requirements.

 


Key Features

  • Heavy-Duty 45# Steel Construction: Provides maximum strength and durability for demanding applications

  • Advanced Spider Design: Offers superior vibration damping and misalignment compensation

  • High Torque Capacity: Handles torque from 125 to 16,000 N.M for various industrial needs

  • Protective Blackening Treatment: Enhances corrosion resistance and extends service life

  • Wide Size Range: Available in multiple dimensions to fit diverse machinery requirements

  • Rotex Compatibility: Direct replacement for standard Rotex coupling applications

  • Customizable Options: Comprehensive OEM, ODM, and OBM support available


Technical Specifications

 
 
ParameterSpecification
Body Material45# Steel
Structure TypeJaw/Spider
Surface TreatmentBlackening
Torque Range125-16,000 N.M
Speed Range1,000-3,800 RPM
Dimensions Range200-710 mm
Bore DiameterUp to 170 mm
ColorBlack
CertificationsISO
CustomizationOEM, ODM, OBM Supported

Advantages & Benefits

 
 
FeatureBenefit
45# Steel BodyWithstands heavy loads and harsh operating conditions
High Torque RatingSuitable for the most demanding industrial applications
Vibration DampingProtects connected equipment from shock loads and vibrations
Corrosion ProtectionBlackening treatment ensures longevity in various environments
Universal CompatibilityDirect replacement for standard Rotex coupling systems
Custom SizingTailored solutions for specific machinery requirements

Applications

  • Building material manufacturing equipment

  • Heavy industrial machinery and equipment

  • Manufacturing plant power transmission systems

  • Material handling and processing machinery

  • Industrial pumps and compressors

  • Conveyor systems and processing lines



45 steel jaw coupling, high torque jaw coupling, industrial jaw coupling, Rotex replacement coupling


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Product Show

What is the High Quality DJ-A Series 45# Steel Jaw Flexible Coupling OEM Customizable Spider Shaft Coupling Replacement for Rotex used for?

Of course. The product name “High Quality DJ-A Series 45# Steel Jaw Flexible Coupling OEM Customizable Spider Shaft Coupling Replacement for Rotex” provides a wealth of information about its purpose and typical applications.

In short, this coupling is a direct, heavy-duty replacement part for a widely used industry-standard coupling. Its primary role is to connect two rotating shafts to transmit power while protecting the machinery from the negative effects of vibration, shock, and minor misalignment.


Detailed Breakdown of the Name and Its Purpose:

Let’s decode the name to understand exactly what it does and where it’s used.

  1. Replacement for Rotex:

    • This is the most critical part of the name. “Rotex” is a famous and widely copied series of jaw couplings from a major German manufacturer (KTR). By stating it’s a replacement, this product positions itself as a direct, interchangeable alternative for a massive installed base of existing machinery. This makes it highly attractive for maintenance, repair, and operations (MRO) purposes.

  2. 45# Steel:

    • What it means: This refers to Grade 45 carbon steel (similar to AISI 1045), a medium-carbon steel known for its good strength, toughness, and wear resistance.

    • What it’s used for: This is a key differentiator from common aluminum couplings. The steel construction makes this coupling significantly stronger and more durable, allowing it to handle higher torque and withstand more demanding environments. It is suitable for heavy-duty applications where an aluminum coupling might fail or wear out too quickly.

  3. Jaw Flexible Coupling / Spider Shaft Coupling:

    • What it means: This describes the design. It consists of two metal hubs with “jaws” that interlock with a flexible, elastic insert called a “spider.”

    • What it’s used for: The spider is the heart of the coupling. It:

      • Absorbs Vibration and Shock: Protects motors, gears, and bearings from damaging pulses.

      • Compensates for Misalignment: Accommodates small amounts of parallel, angular, and axial misalignment between the connected shafts.

      • Is Electrically Insulating: Helps prevent electrical arcing across the shafts.

  4. High Quality & DJ-A Series:

    • This implies precision manufacturing, good balance, and consistent performance, ensuring it can reliably replace the original Rotex part.

  5. OEM Customizable:

    • While it’s a standard replacement part, the manufacturer also offers customization. This is valuable for Original Equipment Manufacturers (OEMs) who want to use this robust design in their own machines but need specific bore sizes, keyways, or special spiders for unique operating conditions (e.g., high temperature, oil resistance).


Summary of Typical Applications:

This coupling is a workhorse designed for more demanding industrial environments. You will typically find it in:

  • Heavy-Duty Pumps and Compressors: Where high torque and reliability are critical.

  • Industrial Fans and Blowers: Especially large units in HVAC, power generation, and manufacturing.

  • Mining and Quarrying Equipment: Conveyors, crushers, and screens that operate in harsh, high-shock environments.

  • Steel and Metal Processing Mills: On rolling equipment and other machinery requiring robust power transmission.

  • Mixers and Agitators: In chemical, pharmaceutical, and food processing plants (provided the materials are suitable for the environment).

  • Paper and Pulp Manufacturing Machinery.

Why Choose This Over Other Couplings?

  • vs. Standard Aluminum Jaw Couplings: This 45# steel version is for when you need more strength and higher torque capacity than aluminum can provide. It’s for upgrading or replacing couplings in heavier machinery.

  • vs. Rigid Couplings: It provides essential vibration damping and misalignment compensation that rigid couplings lack, protecting your equipment.

  • vs. Gear Couplings: It is maintenance-free (no lubrication required) and generally quieter, making it a cleaner and simpler solution for many applications, though it may have a lower maximum torque rating than large gear couplings.

In a nutshell: This DJ-A Series 45# Steel Jaw Coupling is the heavy-duty, reliable, and cost-effective replacement for one of the world’s most common couplings. It’s the part you buy to keep your robust industrial machinery running smoothly, protecting your motors and driven equipment from shock and vibration, without paying the premium for the original brand-name part.

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