Model Specifications, Dimensions, and Structural Composition of Serpentine Flexible Spring Flexible Grid Couplings​

I. Model Types
Serpentine spring couplings come in nine standard structural forms, classified by function and application scenario as follows:
‌JS Housed Radial Mounting Type (Basic Type)

 

  • Applicable Scenario: General mechanical transmission, easy installation.
    ‌JSB Housed Axial Mounting Type

  • Applicable Scenario: Shaft system connections where space is limited.
    ‌JSS Double Flange Connection Type

  • Applicable Scenario: Transmission systems requiring flange butt-joints.
    ‌JSD Single Flange Connection Type

  • Applicable Scenario: Light-duty transmission with one-sided flange fixation.
    ‌SJS With Intermediate Shaft Type

  • Applicable Scenario: Long-distance shaft system transmission requiring intermediate shaft support.
    ‌JSG High-Speed Type

  • Applicable Scenario: High-speed applications (e.g., fans, compressors).
    ‌JSZ With Brake Wheel Type

  • Applicable Scenario: Equipment requiring emergency braking (e.g., cranes).
    ‌JSP With Brake Disc Type

  • Applicable Scenario: Disc brake systems (e.g., elevators).
    ‌JSA Safety Type

  • Applicable Scenario: Applications with overload protection requirements (e.g., conveyors).

II. Structural Composition
The core structure of the serpentine spring coupling consists of the following components:
‌Half-Coupling (Hub)

  • One for the driving end and one for the driven end. Shaft bore dimensions are customized according to user requirements.
    ‌Serpentine Spring Leaf

  • A spring leaf with a trapezoidal cross-section, made of high-quality spring steel (e.g., 60Si2Mn). It undergoes heat treatment and sandblasting for a long service life.

  • Number of leaves: 2-8 (depending on model). Outer diameter: 80-900mm. Thickness: 2.5-20mm.
    ‌Outer Cover (Housing)

  • Composed of two semi-circular shells. The enclosed design prevents the spring from being thrown out.
    ‌Sealing Elements

  • Includes two sealing rings and two sealing gaskets to prevent lubricant leakage.
    ‌Tension Sleeve Assembly (Optional)

  • Adjusts the spring preload to ensure transmission stability.

 

III. Main Dimensional Parameters
The dimensions of serpentine spring couplings vary by model. The following are typical parameter ranges:
‌Nominal Torque: 45-800,000 N·m (increasing with model type).
‌Shaft Bore Diameter: 40-300mm (common specifications include 41mm, 136mm).
‌Outer Diameter: 80-900mm (matching the outer diameter of the spring leaf).
‌Length: 100-500mm (adjusted based on model and shaft bore length).
‌Allowable Misalignment:
* Radial displacement: 0.5-3mm.
* Axial displacement: 4-20mm.
* Angular displacement: 1°15′.
‌Operating Temperature: -30°C to +150°C (adaptable to extreme environments).

IV. Industry Applications and Selection Recommendations
‌Metallurgical Equipment: Select the JSG High-Speed type or increase the spring cross-sectional thickness (h/b ratio) to enhance torque capacity.
‌Lifting Machinery: Prioritize the JSZ With Brake Wheel type to simplify the connection between the drum and the reducer shaft system.
‌Belt Conveyors: Recommend the SJS With Intermediate Shaft type to accommodate long-distance transmission needs.


‌Installation Tip: During installation, remove impurities from the tooth sleeve, assemble in sequence, and ensure misalignment is within the allowable range.

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