Industrial Disc Coupling | Aluminum Flexible Disc Coupling | High Torque Transmission

Discover our high-performance disc coupling featuring aluminum alloy construction, flexible design, and excellent torque transmission. ISO9001 certified with OEM support.

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High-Performance Disc Coupling - Flexible Aluminum Alloy Diaphragm Coupling for Precision Machinery

Model:

DST-34*27.5
DST-56*45
DST-39*34.5
DST-44*34.5
DST-68*53
DST-82*68
DST-50*42

Product Description

Our aluminum disc coupling represents the pinnacle of flexible power transmission technology, engineered for precision applications requiring minimal backlash and high torsional stiffness. This single diaphragm disc coupling utilizes a unique disc structure that accommodates angular, parallel, and axial misalignments while maintaining constant velocity. Manufactured from high-grade aluminum alloy with oxidation surface treatment, this flexible coupling offers an exceptional strength-to-weight ratio, making it ideal for high-speed applications in food processing, packaging machinery, and industrial automation. With ISO9001 and BV certifications, our disc coupling guarantees reliable performance in demanding environments while ensuring easy installation and minimal maintenance requirements.

 


Key Features

  • Advanced Disc Structure: Single diaphragm design provides excellent flexibility and torsional rigidity

  • Lightweight Construction: Aluminum alloy body reduces rotational inertia for improved dynamic response

  • Zero Backlash Operation: Maintains precise positioning accuracy in motion control systems

  • High Misalignment Capacity: Accommodates angular, parallel, and axial misalignments simultaneously

  • Corrosion-Resistant: Oxidation surface treatment ensures durability in various environments

  • Easy Installation: Flexible clamp design allows quick assembly without special tools

  • Low Maintenance: No lubrication required, reducing downtime and operating costs


Technical Specifications

 
 
ParameterSpecification
Body MaterialAluminum Alloy
Structure TypeDisc/Diaphragm
Surface TreatmentOxidation
FlexibilityFlexible
CertificationsISO9001, BV
CustomizationOEM, ODM, OBM Supported
ApplicationsIndustrial Equipment, Food Processing, Automation

Advantages & Benefits

 
 
AdvantageBenefit
High PrecisionMaintains accurate positioning for sensitive applications
Low InertiaEnables faster acceleration/deceleration in dynamic systems
Maintenance-FreeNo lubrication needed, reducing operational costs
Vibration DampingAbsorbs shock loads and reduces system vibrations
Long Service LifeRobust construction ensures reliability in continuous operation
Versatile ApplicationSuitable for various industries and environmental conditions

Applications

  • Food and beverage processing equipment

  • Packaging machinery and automated assembly lines

  • Precision manufacturing equipment

  • Robotics and automation systems

  • Pharmaceutical manufacturing machinery

  • General industrial power transmission systems


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Product Show

How to choose High Transmission Elastic Clamping Coupling ?

A 5-Step Guide

Step 1: Verify the Coupling Type Meets Your Core Needs
This type of coupling is a hybrid, combining benefits from several designs. Choose it if you need:

  • High Torque Transmission: “High Transmission” indicates a robust design, often with a reinforced elastic element (e.g., polyurethane or Hytrel) for greater torque capacity than a standard jaw coupling.

  • Precision & Zero Backlash: Many of these couplings are designed to minimize or eliminate backlash, making them suitable for servo applications.

  • Keyless Clamping Hubs: The “Clamping” mechanism uses a taper lock or collet system to grip the shaft without a keyway, providing excellent concentricity, ease of installation/removal, and perfect balance for high speeds.

  • Vibration Damping & Misalignment: The “Elastic” element (spider or sleeve) absorbs vibration and compensates for minor angular and parallel misalignment.

Step 2: Determine Torque, Speed, and Shaft Size
These are the primary sizing parameters.

  • Calculate Required Torque: Use the formula: Torque (N-m) = [Power (kW) Ă— 9550] / Speed (RPM).

  • Apply a Service Factor: Multiply your calculated torque by a service factor based on the driven equipment (e.g., 1.5 for pumps, 2.0 for conveyors).

  • Match to Coupling Rating: Select a coupling size where its Rated Torque exceeds your calculated torque (with service factor).

  • Shaft Diameter: This is critical for the clamping hub. You need the exact shaft diameter for both the motor and driven side. The clamping range must be compatible.

  • Maximum RPM: Ensure your operating speed is below the coupling’s maximum speed rating.

Step 3: Define Performance Requirements

  • Torsional Stiffness: For high transmission applications, high torsional stiffness is often required to maintain precise positioning between the motor and load. Check the manufacturer’s specifications.

  • Backlash: Confirm if the coupling is rated as “zero backlash” or “low backlash” if it’s for a servo or stepper motor application.

  • Misalignment Capacity: While elastic, these couplings have limits. Check the manufacturer’s specifications for the maximum allowable angular and parallel misalignment.

Step 4: Select the Elastic Element Material
The spider or sleeve material defines the coupling’s environmental compatibility and damping characteristics.

 
 
MaterialBest For / Properties
Polyurethane (PU)High tear strength, good abrasion and oil resistance. Higher load capacity than standard NBR.
Hytrel (Polyester Elastomer)High torque capacity, excellent fatigue life, and good chemical resistance. A premium choice for demanding applications.
NBR (Nitrile Rubber)Good all-around properties and oil resistance for general industrial use.

Step 5: Finalize with a Trusted Technical Supplier
Choose a supplier who provides:

  • Detailed Technical Data: Clear torque/speed curves, stiffness values, and misalignment limits.

  • Clamping Force Data: Information on the clamping hub’s holding torque to ensure it can handle your application’s load.

  • Customization (OEM/ODM): Ability to provide specific bore sizes and custom elements.


Summary: When to Choose This Coupling?

Choose a High Transmission Elastic Clamping Coupling if your application requires:

  • High Torque in a compact design.

  • Precision and zero/low backlash for servo or stepper systems.

  • The installation convenience and balance of a keyless clamping hub.

  • Moderate vibration damping and misalignment compensation.

Final Recommendation: This coupling is an excellent choice for modern, high-performance automation, robotics, and precision machinery. Always cross-reference your calculated torque and shaft size with the manufacturer’s selection charts. For optimal performance, ensure the shafts are properly prepared (clean, burr-free, and within specified tolerances) for the clamping hub to grip correctly.

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