How to change drive shaft universal joints?

Changing the universal joints (U-joints) on a drive shaft requires some mechanical know-how and the right tools. Here’s a general guide on how to replace U-joints on a drive shaft:

Tools & Equipment You’ll Need:

  • Jack and jack stands (if working under the vehicle)

  • Socket set and wrenches

  • U-joint press or a hammer and appropriate sockets

  • Pry bar or screwdriver

  • New universal joints

  • Penetrating oil (like WD-40)

  • Gloves and safety glasses

Steps to Replace a Drive Shaft U-Joint:

  1. Prepare the Vehicle:

    • Lift the vehicle using a jack, and secure it with jack stands. Make sure the vehicle is stable before you begin working underneath.

    • Place wheel chocks behind the wheels to prevent the vehicle from moving.

  2. Remove the Drive Shaft:

    • Locate the drive shaft. You’ll typically find it between the transmission and the differential.

    • Use a wrench or socket set to remove the bolts that secure the drive shaft to the transmission and the differential. There may be a couple of bolts or a flange that holds it in place.

    • After removing the bolts, carefully slide the drive shaft out of its position. You may need to use a pry bar to loosen it.

  3. Mark the Drive Shaft (Optional):

    • If you’re replacing the U-joint on the vehicle’s drive shaft, mark the orientation of the shaft and its components. This helps when reassembling the drive shaft, ensuring that it is installed correctly.

  4. Remove the U-joint:

    • Locate the U-joint that needs replacing. U-joints are typically secured with retaining clips on each end.

    • Use pliers or a screwdriver to remove these clips.

    • If you have a U-joint press, use it to press the U-joint out. If you don’t have a press, you can use a hammer and socket, but be careful not to damage the drive shaft.

    • Tap out the old U-joint from the yoke using a hammer and a socket or appropriate tool.

  5. Install the New U-joint:

    • Lubricate the new U-joint with grease before installing it.

    • Insert the new U-joint into the yoke and align it with the drive shaft. Ensure that the joint is oriented the same way as the original.

    • Install the retaining clips on both sides of the U-joint. These clips help keep the U-joint in place.

  6. Reassemble the Drive Shaft:

    • Once the new U-joint is secured, carefully slide the drive shaft back into its original position.

    • Reinstall the bolts or flange that secures the drive shaft to the transmission and differential.

    • Tighten the bolts according to the manufacturer’s specifications.

  7. Test the Installation:

    • Lower the vehicle back to the ground and remove the jack stands.

    • Start the vehicle and drive slowly to ensure the U-joint is functioning properly without any unusual vibrations or noise.

Safety Tips:

  • Always wear gloves and safety glasses while working on the vehicle.

  • If you’re unsure about any step, consult your vehicle’s manual or consider having a professional mechanic perform the replacement.

  • Double-check that all bolts are tight and that the U-joint is secure to avoid potential issues on the road.

Replacing the U-joint can be a bit tricky, but with the right tools and patience, it’s a manageable job for most DIY mechanics.