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High-Precision XL Star Jaw Coupling | 45# Hardened Steel Plum Coupling for Servo Motors & CNC Lathes | Polyurethane Rubber Element Dampening

Model Number
Check below, custom

Product Description

Superior Rigidity & Dampening: High-Precision XL Star Jaw Plum Coupling

 

The XL High-Precision Star Jaw Plum Coupling  offers a high-performance balance of torsional stiffness, structural endurance, and vibration isolation for modern motion control systems. Engineered specifically for high-torque servo motor alignments, CNC precision lathes, and automated machinery, the XL series utilizes an advanced three-piece jaw design. By sandwiching a curved elastic polyurethane spider element between two precision-machined steel hubs, this coupling successfully limits mechanical shock, dampens resonance, and corrects parallel, angular, and axial offsets.

 

Unlike standard cast or low-grade steel options, our coupling hubs are machined entirely from premium solid 45# medium-carbon round steel with a protective surface blackening treatment. This solid material guarantees a uniform grain structure free of internal sand holes or gas impurities, providing higher stability, increased torque transmission, and an extended operational lifespan.

 

Core Product Advantages

  • Solid 45# Steel Construction: Machine-forged from structural-grade 45# carbon steel, ensuring high material hardness and fatigue resistance under continuous reversing loads.

  • High-Precision H7 Dimensional Bores: Every internal bore profile is machined to strict H7 tolerance standards, ensuring high concentricity, a snug shaft fit, and exceptional lock holding power.

  • Anti-Corrosive Surface Blackening: Coated with a professional industrial black oxide finish to enhance wear resistance and shield the raw steel from oxidation and environmental moisture.

  • Premium Polyurethane Dampening Element: Features a highly resilient polyurethane rubber spider pad that absorbs heavy start-stop inertia and reduces motor bearing wear.

  • Zero Backlash Backed by High Torque: Specially tuned for servo systems and CNC feeds to ensure smooth, precise rotational synchronization without angle drift or rotational play.

  • Direct Source Factory Non-Standard Tailoring: Backed by Apexcoupling’s advanced production plant, we offer a comprehensive customization track including unique metric-to-inch bore steps, custom keyways, clamping slots, and custom dimensions built directly from your prints.

 

Technical Specifications Table

AttributeSpecification Details
Product Model LinePrecision XL Star Plum Series (XL1 to XL10 Standard Dimensions)
Hub Material SelectionSolid 45# Structural Medium-Carbon Round Steel
Elastomeric Insert CompoundHigh-Resilience Industrial Polyurethane Rubber
Internal Bore TolerancesStrict H7 Precision Alignment Spec (High Concentricity)
Surface Finish CoatingProfessional Anti-Corrosion Black Oxide (发黑处理)
Shaft Securing ArchitectureClamp Style, Set Screw Locking, or Integrated Keyway Fits
Primary Target ApplicationsHigh-Torque Servo Motors, CNC Lathe Feeds, Step Actuators, Automation
Custom Production TrackFully Supported (Non-Standard Customization, OEM, ODM Sourcing)

Star jaw coupling mechanics, plum coupling CNC alignment, 45# steel round bar characteristics, H7 tolerance bore coupling, polyurethane spider dampening, servo motor coupler choice.

Product SpecificationShaft Bore D1 (mm)Shaft Bore D2 (mm)Outer Diameter (mm)Overall Length
DJ14A 外径30长度35 内孔可开6至166163035
DJ19A 外径40长度66 内孔可开6至256254066
DJ24A 外径55长度75 内孔8至358355575
DJ28A 外径65长度90 内孔10至4010406590
DJ38A 外径80长度114 内孔12至48124880114
DJ42A 外径95长度126 内孔10至42145595126
DJ48A 外径105 长度 140 内孔15至601560105140
DJ55A 外径120 长度 160 内孔15至651565120160
DJ65A 外径135 长度 185 内孔15至651565135185
DJ75A 外径160 长度 210 内孔20至752075160210
DJ90A 外径200 长度 245 内孔30至903090200245
DJ100A 外径225 长度 270 内孔30至11530115225270
DJ110A 外径255 长度 295 内孔40至12540125255295
DJ125A 外径290 长度 340 内孔40至14540145290340
DJ140A 外径320 长度 375 内孔40至16040160320375
DJ160A 外径370 长度 425 内孔60至18060180370425

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