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Bellows Couplings | Stainless Steel Zero Backlash High-Speed Couplings for CNC - Apex Coupling

Model Number
D40-L55
D55-L65
D65-L76
D82-L88
D90-L88
D110-L103
D123-L110
D133-L114
D157-141
D20-L195

Product Description

Bellows Couplings: The Ultimate Solution for Precision, High-Speed Motion Control

In applications demanding exceptional accuracy, repeatability, and high-speed performance—such as CNC machine tools, robotics, and semiconductor manufacturing—the choice of coupling is critical. Bellows couplings stand at the forefront of precision power transmission, offering a unique combination of rigidity and flexibility. The Stainless Steel Bellows Couplings from Apex Coupling are engineered to meet these exacting standards, providing a reliable, maintenance-free link for servo and stepper motor systems where performance cannot be compromised.

 

Engineered for Zero Backlash and High Dynamic Response

The defining feature of our bellows couplings is their ability to provide true zero backlash. This is achieved through their one-piece, seamless metallic bellows design. Unlike jaw or beam couplings that rely on elastomers or flexing beams which can introduce minute play, the stainless steel bellows deforms predictably and consistently. This ensures precise angular transmission without lost motion, which is absolutely vital for contouring accuracy in CNC machining, precise positioning in automated stages, and encoder feedback systems.

 

Constructed entirely from high-grade stainless steel, these bellows couplings are inherently corrosion-resistant and suitable for harsh environments, including those requiring frequent washdowns. The material and design also enable them to operate at very high rotational speeds, with capabilities reaching up to 8000 RPM, making them perfect for spindle drives and other high-speed applications.

 

Robust Performance in a Compact Design

Despite their precision focus, these are robust components. They offer a substantial rated torque of up to 8000 Nm, ensuring they can handle significant power transmission without sacrificing accuracy. The couplings are available in a range of standard bore diameters (16mm to 100mm) to fit common motor and ball screw shaft sizes. Their flexible structure effectively compensates for parallel, angular, and axial misalignments while maintaining high torsional stiffness, protecting sensitive equipment from damaging loads.

 

Ideal for Demanding, Precision-Critical Industries

The primary application for these high-precision bellows couplings is in CNC machine tools, connecting servomotors to ball screws or directly to spindles. They are equally indispensable in:

  • Robotics and Automation: For precise joint and arm control.

  • Packaging and Printing Machinery: Where registration and timing are critical.

  • Medical and Laboratory Equipment: Requiring smooth, accurate motion.

  • Semiconductor and Metrology Equipment: Where the slightest error is unacceptable.

 

Partner with Apex Coupling for Your Precision Drive Needs

At Apex Coupling, we combine manufacturing excellence with engineering support. We offer professional selection assistance, CAD design files for easy integration, and full OEM, ODM, and OBM customization services to tailor the coupling to your specific application. Every coupling is produced under ISO9001 certification, guaranteeing consistent quality.

 

Achieve Peak Performance in Your Motion System

Upgrade your precision machinery with a coupling designed for accuracy. The stainless steel bellows couplings from Apex Coupling deliver the reliability and performance that high-tech applications demand.

 

Ready to Specify a Precision Coupling? Contact our engineering team today with your torque, speed, and shaft size requirements to receive detailed specifications, 3D CAD models, and a competitive quotation.

Product Name: DLK Bellows Expansion Sleeve Coupling


1. Model Overview & General Info

CategoryBellows Expansion Sleeve Coupling
Structure Feature– Utilizes expansion sleeve connection.
– Zero backlash, easy disassembly/assembly.
– Elastic bellows structure compensates for radial, angular, and axial misalignment.
– Identical characteristics in clockwise and counterclockwise rotation.
– Bellows made of stainless steel. Suitable for various installations, good corrosion resistance.
Main MaterialHub: S45C / Bellows: Stainless Steel
Surface TreatmentPolishing
AccessorySet Screws
Customization NoteStandard surface treatment is conventional. Accepts non-standard customization and special material orders for specific working conditions.

Ordering Example & Bore Type Codes:

  • Example: DLK14-40×55-16×16

  • Bore Type Suffixes: Add K for keyway, F for hex hole, S for square hole, H for spline hole. Other special bore types as specified.


 

2. Dimensional Specifications Table

Product ModelCommon Max Bore d1, d2 (mm)Outer Dia. D (mm)Length L (mm)L1 (mm)Screw Size MTightening Torque (N.m)
DLK14-4016405519M32
DLK14-5520556522M43.5
DLK14-6528657627M56
DLK14-8238828832M610
DLK14-9042908832M610
DLK14-1105611010341M830
DLK14-1236012311041M830
DLK14-1336013311450M830
DLK14-1577015714161M830
DLK14-20010020019580M1075

Note: Inner bores at both ends can be combined freely from smaller to larger diameters. Bores are machined to H7/H8 standard tolerance. Marked bore sizes are for reference; non-standard customization is available based on user requirements.


 

3. Performance Specifications Table

Product ModelRated Torque (N.m)Max Torque (N.m)Max Speed (rpm)Moment of Inertia (kg·m²)Torsional Stiffness (N·m/rad)Allowable Radial Offset (mm)Allowable Angular Offset (°)Allowable Axial Offset (mm)Weight (g)
DLK14-40132680009.00E-0515000.1521231
DLK14-55285660002.90E-0428000.2021.5485
DLK14-656012050004.60E-0455000.2521.5787
DLK14-8215030045001.10E-03110000.2821.51512
DLK14-9020040040002.00E-03140000.3021.51800
DLK14-11030060035005.80E-03350000.3021.53000
DLK14-123500100035009.90E-03500000.3521.54200
DLK14-133800160030001.32E-02780000.3521.55600
DLK14-1571500300025003.49E-021304000.3521.58200
DLK14-2004000800020008.55E-023400000.4021.523000

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