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High-Performance Star Elastic Coupling | DJ-SF/DF Series Single/Double Flange | Shock Absorption & High Torque

Model Number
DJ-DF 

Product Description

Robust and Flexible Power Transmission with DJ Series Star Elastic Coupling

In mechanical drive systems requiring smooth operation, shock absorption, and compensation for misalignment, the elastic coupling is an essential component. Apexcoupling manufactures the premium DJ-SF/DF series star elastic coupling, designed to connect coaxial shafts in applications with frequent starts, stops, and direction reversals. This high-performance elastic coupling utilizes a polyurethane or similar star-shaped elastic spider inserted between two metal hubs, providing excellent flexibility and damping characteristics. The primary function of this elastic coupling is to transmit torque while accommodating parallel, angular, and axial shaft misalignments, protecting bearings and reducing stress on connected equipment. This makes the elastic coupling a vital element for enhancing machinery lifespan and operational smoothness.

 

The DJ series elastic coupling is available in single-flange (DJ-DF) and double-flange (DJ-SF) configurations. The design of this elastic coupling is notably compact, with a low moment of inertia, making it suitable for high-speed applications. A key advantage of this elastic coupling is its maintenance-free operation; it requires no lubrication, and the elastic element can be replaced without moving the connected machinery, significantly reducing downtime. The elastic coupling provides a backlash-free connection under preload, ensuring precise motion transfer, which is crucial for applications like spindle drives and precision positioning systems. Constructed from standard 45# carbon steel hubs, this durable elastic coupling operates reliably in temperatures from -35°C to +80°C. As your direct factory source, we offer full customization for this elastic coupling, including special materials and dimensions to meet your specific OEM requirements.

 

Key Benefits of the Star Elastic Coupling

Choosing our professional elastic coupling delivers significant operational advantages:

  • Effective Vibration Damping & Shock Absorption: The elastic element in this elastic coupling smooths out torsional vibrations and mitigates shock loads.

  • Compensates for Misalignment: This elastic coupling effectively handles inevitable shaft misalignments, protecting your drivetrain.

  • Maintenance-Free & Easy Service: No lubrication is needed for this elastic coupling, and the spider can be changed radially.

  • High Torque Capacity: Despite its compact size, this elastic coupling transmits high torque, from 15 N.m up to 235,000 N.m.

  • Precise, Backlash-Free Operation: This elastic coupling ensures accurate power transmission, ideal for servo and precision drives.

Technical Specifications of DJ Series Elastic Coupling

The table below showcases a selection of standard models from our elastic coupling series, highlighting their torque and speed capabilities.

 
 
ModelNominal Torque (N.m)Allowable Speed (rpm)Shaft Bore Diameter d1, d2 (mm)
DJ24F35140008 – 24
DJ38F190950010 – 38
DJ55F410630015 – 55
DJ75F1280475020 – 75
DJ100F3300335030 – 115
DJ140F8600236040 – 160
DJ180F18650180085 – 200
SeriesDJ-DF (Single Flange), DJ-SF (Double Flange)  
Standard Material45# Carbon Steel  
Elastic ElementPolyurethane Star Spider  
Operating Temperature-35°C to +80°C  

 

Applications for the Star Elastic Coupling

Our versatile elastic coupling is engineered for a wide range of industrial sectors:

  • Machine Tools & CNC Machinery: Spindle drives, feed axes, and other precision motion applications.

  • Material Handling: Conveyors, lifting platforms, and packaging equipment.

  • Pumps, Fans, & Compressors: Where misalignment and vibration are common challenges.

  • General Industrial Machinery: Any system requiring reliable, damped, and flexible shaft connections benefits from this elastic coupling.

 

Your Trusted Partner for Elastic Coupling Solutions

Apexcoupling is a leading manufacturer with strong expertise in producing high-quality flexible couplings. Our DJ series elastic coupling is manufactured under strict quality control to ensure consistent performance and durability. We maintain a substantial inventory of semi-finished components, enabling us to offer competitive lead times for both standard and custom elastic coupling orders. Our engineering team provides full technical support to help you select the perfect elastic coupling model for your torque, speed, and misalignment conditions.

 

Request a Quote for Elastic Couplings

Looking for a reliable coupling solution that reduces vibration and protects your equipment? Contact us today with your application specifications. Our experts will recommend the optimal DJ-SF or DJ-DF elastic coupling and provide a prompt, competitive quotation.

 

For detailed catalogs and to explore our full range of power transmission products, visit our official website: www.apexcoupling.com. Let us provide the flexible, durable connection your drive system needs with our professional elastic coupling.

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Star Elastic Coupling

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