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XL Series Star Jaw Coupling – DJ‑A Type, 45# Steel, 22500 N·m, 180mm Bore | Rotex Replacement for Pumps & Hydraulic Motors

Model Number
Check below, custom

ModelOuter Diameter (mm)Length (mm)Bore Range (mm)
DJ-14A30356–16
DJ-19A40666–19
DJ-24A55788–24
DJ-28A65908–28
DJ-38A8011410–38
DJ-42A9512610–42
DJ-48A10514010–48
DJ-55A12016015–55
DJ-65A13518515–65
DJ-75A16021020–75
DJ-90A20024530–90
DJ-100A22527030–115
DJ-110A25529540–125
DJ-125A29034040–145
DJ-140A32037540–160
DJ-160A37042560–180

Note: Non-standard spline bore customization is available — please contact customer service.

Product Description

XL Series Star Jaw Coupling – DJ‑A Type, 45# Steel, 22500 N·m, 180mm Bore

Factory Direct from Guangdong, China | 45# High‑Quality Round Steel | Polyurethane Elastomer | H7 Precision Bore | Black Oxide Finish | IP65 | Rotex Replacement | Custom Bores & Keyways

 


Product Overview

The XL Series Star Jaw Coupling (DJ‑A type) from Apexcoupling is a high‑torque, precision‑engineered flexible coupling designed for reliable power transmission in demanding industrial applications. Manufactured in Dongguan, Guangdong, China, this coupling is an ideal Rotex replacement for pumps, hydraulic motors, and general drive systems.

The coupling features 45# high‑quality round steel hubs with a black oxide (blackening) finish, providing superior hardness, stability, and torque capacity compared to ordinary steel. The polyurethane spider absorbs vibration and shock, reduces wear, and extends the service life of connected equipment. With a rated torque of 22500 N·m, a 180mm bore, and a maximum speed of 1000 rpm, this coupling is built for heavy‑duty applications.

The H7 precision bore ensures high concentricity and a secure shaft fit, while the keyway‑type mounting provides reliable torque transmission. The coupling is ISO certified and rated IP65 for dust and water‑jet protection. It offers 1mm axial deviation compensation and is available in custom bore sizes and non‑standard configurations upon request.

Whether you are replacing a worn Rotex coupling or designing a new drive system, the XL Series star jaw coupling delivers the performance, durability, and value you need.

📧 Get a Quote: ella@apexcoupling.com


Key Attributes

 
 
AttributeValue
BrandApexcoupling
ModelDJ‑A Type Star Jaw Coupling
Coupling TypeStar / Jaw Coupling
StandardISO
Material45# High‑Quality Round Steel
Elastomer MaterialPolyurethane
Vibration DampingNot Supported
Max Speed1000 rpm
Bore Diameter180 mm
Compensation TypeAxial (1 mm)
Rated Torque22500 N·m
Surface TreatmentBlack Oxide (Blackening)
Protection LevelIP65
Outer Diameter370 mm
Maintenance Interval1000 hours
Installation MethodKeyway Type
Inner Diameter180 mm
Wheel Body Material45# Round Steel
Hub Material45# Steel
Place of OriginGuangdong, China (Dongguan)
CertificationISO
Overload ProtectionNot Supported

Key Features

 
 
FeatureBenefit
45# High‑Quality Round SteelImpurity‑free, no sand holes – higher hardness, greater torque, and better stability than ordinary steel
Black Oxide Surface FinishCorrosion resistance and professional appearance
H7 Precision BoreHigh concentricity and secure shaft locking
Polyurethane SpiderVibration damping, wear reduction, and extended service life
High Torque CapacityRated torque up to 22500 N·m for heavy‑duty drives
Large Bore Diameter180mm bore for large shaft connections
Keyway‑Type MountingReliable torque transmission with standard keyway
IP65 ProtectionDust‑tight and water‑jet resistant
Rotex ReplacementDirect interchangeability with Rotex style couplings
ISO CertifiedQuality assurance and international interchangeability
Custom Bores & KeywaysNon‑standard sizes available upon request
Factory DirectCompetitive pricing and stable supply from China

Technical Specifications

 
 
ParameterDetails
Product NameXL Series Star Jaw Coupling (DJ‑A Type)
BrandApexcoupling
TypeStar / Jaw Coupling
StandardISO
Material45# High‑Quality Round Steel
ElastomerPolyurethane
Rated Torque22500 N·m
Max Speed1000 rpm
Bore Diameter180 mm
Inner Diameter180 mm
Outer Diameter370 mm
Compensation TypeAxial (1 mm)
Vibration DampingNot Supported
Surface TreatmentBlack Oxide (Blackening)
Installation MethodKeyway Type
Protection LevelIP65
Maintenance Interval1000 hours
Overload ProtectionNot Supported
CertificationISO
Place of OriginDongguan, Guangdong, China

Product Details

01. High‑Quality 45# Round Steel
The hubs are machined from 45# round steel with no sand holes or impurities, providing higher hardness, greater torque capacity, and better stability than ordinary steel. The surface is blackened for corrosion resistance.

02. H7 Precision Bore
The bore tolerance is controlled within H7 precision, ensuring high concentricity, accurate shaft fit, and powerful locking.

03. Polyurethane Spider
The polyurethane elastomer absorbs vibration and shock, reduces wear, and extends the service life of the coupling and connected equipment.

04. Rotex Replacement
This coupling is designed as a direct replacement for Rotex style couplings, offering a reliable and cost‑effective alternative.

05. Keyway‑Type Mounting
Standard keyway connection ensures secure shaft engagement and reliable torque transmission.


Customization Options

Apexcoupling offers extensive customization for the XL Series star jaw coupling:

  • Custom bore diameters and lengths

  • Keyway, hexagon, square, and spline bores

  • Alternative materials: 45# steel, alloy steel, stainless steel

  • Alternative elastomer materials: PU, NBR, Viton

  • Surface treatments: black oxide, zinc plating, nickel plating

  • Drawing‑based production

  • OEM / ODM / OBM with your branding

📧 Send your drawing or requirements to: ella@apexcoupling.com


Applications

The XL Series star jaw coupling is widely used in:

  • Pumps – Centrifugal pumps, water pumps, hydraulic pumps

  • Hydraulic Motors – Heavy‑duty hydraulic drive systems

  • Compressors – Air and gas compressors

  • Conveyors – Belt conveyors, chain conveyors, screw conveyors

  • Mixers & Agitators – Chemical and pharmaceutical mixing

  • Machine Tools – CNC lathes, milling machines, drilling machines

  • Packaging Machinery – High‑speed packaging lines

  • Printing Machinery – Web presses and converting equipment

  • Textile Machinery – Spinning, weaving, and finishing equipment

  • General Industrial Drives – Where high torque and reliable power transmission are required


Why Choose Apexcoupling?

🏭 Factory Direct in Dongguan, China – Integrated manufacturing and trading, competitive pricing

🔩 Premium 45# Round Steel – Impurity‑free, high hardness, and high torque capacity

⚙️ H7 Precision Bore – High concentricity and secure shaft locking

🧵 Polyurethane Spider – Vibration damping and wear reduction

📐 Full Customization – Bores, keyways, and non‑standard sizes available

✅ ISO Certified & IP65 – Quality assurance and environmental protection

📦 Fast Delivery – Factory stock and efficient production for urgent orders

💬 Expert Technical Support – We help you select the correct coupling for your application


Get a Quote Today

Ready to order or need more information? Contact us directly:

📧 Email: ella@apexcoupling.com

We reply within 24 hours with pricing, availability, and technical recommendations.


Product Tags: XL star jaw coupling, DJ-A type star coupling, 45# steel jaw coupling, Rotex replacement coupling, polyurethane spider coupling, pump motor coupling, hydraulic motor coupling, 22500 N·m coupling, 180mm bore coupling, high torque star coupling, Apexcoupling

45# steel jaw coupling

Rotex replacement coupling

polyurethane spider coupling

pump motor coupling

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22500 N·m coupling

180mm bore coupling

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