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DS/DL Aluminum Alloy Flexible Disc Couplings | Single & Double Disc Servo & Stepper Motor Couplings (GS/GL Interchangeable)

Model Number
Check below, custom

Product Description

Zero Backlash & High Torsional Stiffness: DS/DL Series Aluminum Alloy Flexible Disc Coupling.

 

The Apexcoupling DS (Single Disc) & DL (Double Disc) Series Aluminum Alloy Flexible Couplings (also available as GS/GL series configurations) are high-precision transmission solutions specifically engineered for servo motors, stepper motors, ball screw drives, encoders, and high-speed CNC machinery. Manufactured from premium 7075 aviation-grade aluminum alloy with an anodized surface finish, these couplings deliver an exceptionally low moment of inertia, high torsional rigidity, and rapid dynamic response.

 

Equipped with flexible 304 stainless steel disc packs (4-hole square spring discs) and high-tensile Class 12.9 black-oxide socket head clamping screws, DS/DL couplings achieve zero backlash torque transmission while compensating for axial, angular, and radial shaft misalignments without reaction forces on lead screw bearings. All hubs are machined on 5-axis CNC machining centers in a single setup and undergo 100% plug gauge inspection to guarantee strict H7 bore precision and flawless concentricity.

 

Core Product Advantages & Features

  • 7075 Aviation Aluminum Alloy Construction: Anodized 7075 aluminum hubs provide light weight, low rotational inertia, high strength, and superior corrosion resistance.

  • Corrosion-Resistant 304 Stainless Steel Discs: Industrial-grade 4-hole square disc diaphragms resist oxidation and fatigue while maintaining zero backlash under high dynamic loads.

  • 5-Axis One-Pass Precision Machining: Hubs and slit features are machined in a single 5-axis CNC setup to ensure extreme axial concentricity and zero shaft wobble.

  • R-Type Radius Slit & Chamfered Safety Design: R-shaped slot fillets prevent stress concentration, while all cup head edges and machined locations feature smooth rounded chamfers to prevent hand injuries during installation.

  • 100% H7 Bore Plug Gauge Inspection: Precision-honed inner bores are full-inspected with H7 plug gauges to ensure seamless shaft fit and strong friction clamping.

  • Single (DS/GS) & Double (DL/GL) Disc Configurations: DS single disc accommodates angular offset; DL double disc utilizes a central spacer to compensate for combined angular, axial, and radial misalignments.

Technical Specifications Table

Engineering ParameterTechnical Value / Specification (DS / DL Series)
Product ModelsDS / GS Series (Single Disc) & DL / GL Series (Double Disc)
Hub Material & Finish7075 Aviation Aluminum Alloy / Anodized Finish
Disc Diaphragm Material304 Stainless Steel (4-Hole Industrial Square Springs)
Fastener Hardware GradeClass 12.9 High-Tensile Alloy Steel Clamping Screws
Machining Method5-Axis CNC Machining (Single-Setup Process)
Inner Bore Tolerance FitH7 Precision Class (100% Plug Gauge Inspected)
Rotational CharacteristicsZero Backlash, High Torsional Stiffness, No Reaction Load
Available Shaft AttachmentClamp Type Hub / Standard Keyway (K) / Custom Bores
Target Equipment FitsServo Motors, Ball Screw Drives, Encoders, CNC Machinery
TypeOuter Diameter (mm)Length (mm)Inner Diameter Range (mm)
Single diaphragm19203–8
Single diaphragm26264–11
Single diaphragm29266–14
Single diaphragm32285–16
Single diaphragm34325–15
Single diaphragm3934.58–19
Single diaphragm4434.58–22
Single diaphragm564510–28
Single diaphragm685312–35
Single diaphragm826814–45
Double diaphragm19273–8
Double diaphragm26354–11
Double diaphragm29356–14
Double diaphragm32415–16
Double diaphragm34455–15
Double diaphragm39508–19
Double diaphragm44508–22
Double diaphragm566410–28
Double diaphragm687512–35
Double diaphragm829814–45

Note: Non‑standard customisation is available – please contact customer service for more sizes. All dimensions are in millimetres (mm). Data are directly transcribed from the original image.

DS single disc coupling, DL double disc coupling, aluminum disc coupling, 7075 aluminum shaft coupling, servo motor disc coupling, 304 stainless steel disc coupling, zero backlash flexible coupling.

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DS single disc coupling

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