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XL Series 45# Steel Star-Shaped Flexible Jaw Coupling | DJ-A Clamping Type Water Pump Shaft Drive Coupling | High-Precision Custom Elastic Spider Coupler

Model Number
Check below, custom

Product Description

Superior Angular Vibration Dampening: XL DJ-A 45# Steel Star-Shaped Clamping Coupling

 

The XL Series DJ-A Star-Shaped Flexible Clamping Coupling  is precision-engineered to deliver robust torque transmission, high concentricity, and excellent shock-absorption for industrial water pumps, conveyor drives, and automated manufacturing systems. When connecting driving motor spindles to driven equipment shafts, mechanical vibrations and angular misalignments can cause rapid bearing wear. The DJ-A jaw-type coupling solves this by squeezing a resilient polyurethane elastomeric spider insert tightly between two precision-machined interlocking hubs, providing an excellent balance of high torsional strength and smooth, flexible vibration isolation.

 

Constructed from premium 45# medium-carbon round bar steel with zero sand holes or structural impurities, the coupling hubs deliver incredible hardness and large torque ratings. The entire steel body is treated with a professional black oxide anti-corrosion finish, ensuring higher stability and wear resistance than conventional cast metals. To maintain a tight, balanced grip on your shafts, the internal hubs are ground to a strict H7 precision bore tolerance and employ a powerful clamping mechanism to completely eliminate rotational play.

 

Core Product Advantages

  • Impurity-Free 45# Forged Round Steel: Precision-machined from high-quality 45# structural steel round bars containing zero sand holes or impurities, delivering extreme material stability, high hardness, and large torque capabilities.

  • Wear-Resistant Polyurethane Dampening Pad: Utilizes a resilient polyurethane star-shaped spider insert that dampens structural vibrations, isolates impact shocks, minimizes mechanical wear, and extends drivetrain component service life.

  • Strict H7 Inner Bore Precision: Internal coupling bores are machined to a strict H7 tolerance standard, delivering high concentricity, perfect axial alignment, and a powerful, reliable shaft lock.

  • Secure Zero-Backlash Clamping Fit: The DJ-A model utilizes a split-hub clamping fastening method that compresses uniformly around the shaft circumference, maximizing frictional holding power without damaging the metal.

  • Protective Black Oxide Finish: Treated with an industrial surface blackening process to shield the raw carbon steel from moisture, oil splashes, and corrosive chemical vapors.

  • High-Speed Balance Performance: Features a compact, balanced design supporting nominal torques up to 15 N·m (with dynamic peak thresholds reaching 20 N·m) and safe rotational speeds up to 19,000 RPM.

  • Direct Factory Custom Sourcing: Backed by Apexcoupling’s advanced manufacturing facility, we offer full support for non-standard custom drawings, specialized metric bores, custom keyways, and unique length configurations.

 

Technical Specifications Table

AttributeSpecification Details
Product Model / Order No.XL Series / DJ-A Standard Configuration
Coupling Structure ClassificationStar-Shaped / Plum Blossom Flexible Jaw 
Primary Hub Material BasePremium 42Crmo / Solid 45# Medium Carbon Round Steel
Internal Elastic CushionHigh-Resilience Polyurethane Shock-Absorbing Spider
Surface Finish ProtectionProfessional Industrial Black Oxide Treatment
Shaft Securing MethodHeavy-Duty Non-Marring Split-Hub Clamping Design
Inner Bore Processing QualityStrict H7 Precision Tolerances
Standard Base Bore DiameterStarting from 6 mm Minimum Bore up to Custom Sizes
Nominal Torque Capacity ($T_n$)Continuous Operating 15 N·m Output Threshold
Maximum Allowable TorqueHigh Impact Peak Capability up to 20 N·m
Permissible Rotational VelocityHighly Balanced Operations up to 19,000 RPM
Primary Targeted ApplicationsIndustrial Fluid Water Pumps, Drive Shaft Connectors, Automated Plants
Sourcing Program TrackDirect Factory Wholesale, Large Stock, Full OEM & ODM Track

 

XL star coupling, DJ-A jaw coupling, 45 steel flexible shaft coupler, water pump shaft coupling, clamping elastic spider coupling, H7 precision bore coupler, custom plum blossom coupling.

ModelOuter Diameter (mm)Length (mm)Bore Diameter Range (mm)
DJ14A30356-16
DJ19A40666-19
DJ24A55788-24
DJ28A65908-28
DJ38A8011410-38
DJ42A9512610-42
DJ48A10514010-48
DJ55A12016015-55
DJ65A13518515-65
DJ75A16021020-75
DJ90A20024530-90
DJ100A22527030-115
DJ110A25529540-125
DJ125A29034040-145
DJ140A32037540-160
DJ160A37042560-180

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XL star coupling

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