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XL Series 45# Steel Star-Shaped Flexible Jaw Coupling | DJ-A Clamping Type Water Pump Shaft Drive Coupling | High-Precision Custom Elastic Spider Coupler
Model Number
Check below, custom
- Phone : +86 13431039760
- Wechat : +86 13431039760
- Whatsapp : +86 13431039760
- Email : ella@apexcoupling.com
Product Description
Superior Angular Vibration Dampening: XL DJ-A 45# Steel Star-Shaped Clamping Coupling
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The XL Series DJ-A Star-Shaped Flexible Clamping Coupling  is precision-engineered to deliver robust torque transmission, high concentricity, and excellent shock-absorption for industrial water pumps, conveyor drives, and automated manufacturing systems. When connecting driving motor spindles to driven equipment shafts, mechanical vibrations and angular misalignments can cause rapid bearing wear. The DJ-A jaw-type coupling solves this by squeezing a resilient polyurethane elastomeric spider insert tightly between two precision-machined interlocking hubs, providing an excellent balance of high torsional strength and smooth, flexible vibration isolation.
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Constructed from premium 45# medium-carbon round bar steel with zero sand holes or structural impurities, the coupling hubs deliver incredible hardness and large torque ratings. The entire steel body is treated with a professional black oxide anti-corrosion finish, ensuring higher stability and wear resistance than conventional cast metals. To maintain a tight, balanced grip on your shafts, the internal hubs are ground to a strict H7 precision bore tolerance and employ a powerful clamping mechanism to completely eliminate rotational play.
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Core Product Advantages
Impurity-Free 45# Forged Round Steel: Precision-machined from high-quality 45# structural steel round bars containing zero sand holes or impurities, delivering extreme material stability, high hardness, and large torque capabilities.
Wear-Resistant Polyurethane Dampening Pad: Utilizes a resilient polyurethane star-shaped spider insert that dampens structural vibrations, isolates impact shocks, minimizes mechanical wear, and extends drivetrain component service life.
Strict H7 Inner Bore Precision: Internal coupling bores are machined to a strict H7 tolerance standard, delivering high concentricity, perfect axial alignment, and a powerful, reliable shaft lock.
Secure Zero-Backlash Clamping Fit: The DJ-A model utilizes a split-hub clamping fastening method that compresses uniformly around the shaft circumference, maximizing frictional holding power without damaging the metal.
Protective Black Oxide Finish: Treated with an industrial surface blackening process to shield the raw carbon steel from moisture, oil splashes, and corrosive chemical vapors.
High-Speed Balance Performance: Features a compact, balanced design supporting nominal torques up to 15 N·m (with dynamic peak thresholds reaching 20 N·m) and safe rotational speeds up to 19,000 RPM.
Direct Factory Custom Sourcing: Backed by Apexcoupling’s advanced manufacturing facility, we offer full support for non-standard custom drawings, specialized metric bores, custom keyways, and unique length configurations.
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Technical Specifications Table
| Attribute | Specification Details |
| Product Model / Order No. | XL Series / DJ-A Standard Configuration |
| Coupling Structure Classification | Star-Shaped / Plum Blossom Flexible Jaw |
| Primary Hub Material Base | Premium 42Crmo / Solid 45# Medium Carbon Round Steel |
| Internal Elastic Cushion | High-Resilience Polyurethane Shock-Absorbing Spider |
| Surface Finish Protection | Professional Industrial Black Oxide Treatment |
| Shaft Securing Method | Heavy-Duty Non-Marring Split-Hub Clamping Design |
| Inner Bore Processing Quality | Strict H7 Precision Tolerances |
| Standard Base Bore Diameter | Starting from 6 mm Minimum Bore up to Custom Sizes |
| Nominal Torque Capacity ($T_n$) | Continuous Operating 15 N·m Output Threshold |
| Maximum Allowable Torque | High Impact Peak Capability up to 20 N·m |
| Permissible Rotational Velocity | Highly Balanced Operations up to 19,000 RPM |
| Primary Targeted Applications | Industrial Fluid Water Pumps, Drive Shaft Connectors, Automated Plants |
| Sourcing Program Track | Direct Factory Wholesale, Large Stock, Full OEM & ODM Track |
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XL star coupling, DJ-A jaw coupling, 45 steel flexible shaft coupler, water pump shaft coupling, clamping elastic spider coupling, H7 precision bore coupler, custom plum blossom coupling.
| Model | Outer Diameter (mm) | Length (mm) | Bore Diameter Range (mm) |
|---|---|---|---|
| DJ14A | 30 | 35 | 6-16 |
| DJ19A | 40 | 66 | 6-19 |
| DJ24A | 55 | 78 | 8-24 |
| DJ28A | 65 | 90 | 8-28 |
| DJ38A | 80 | 114 | 10-38 |
| DJ42A | 95 | 126 | 10-42 |
| DJ48A | 105 | 140 | 10-48 |
| DJ55A | 120 | 160 | 15-55 |
| DJ65A | 135 | 185 | 15-65 |
| DJ75A | 160 | 210 | 20-75 |
| DJ90A | 200 | 245 | 30-90 |
| DJ100A | 225 | 270 | 30-115 |
| DJ110A | 255 | 295 | 40-125 |
| DJ125A | 290 | 340 | 40-145 |
| DJ140A | 320 | 375 | 40-160 |
| DJ160A | 370 | 425 | 60-180 |
Product Show
XL star coupling
